Wow... impressive... How many galons of water does that thing take? Im using ABS tubing for my res as well and its amazing. Once cemented together its like one solid piece of plastic... and its soft enough to be very workable.
One thing Im really curious about is how well do you think that Rad will work without fans at all lieing horizontally... I think I might be able to fit one of those beasts externally on my case, but it aint worth it unless I can be fan free.
Also, not sure if you'll like the idea but how about making "rack" out of wood with your heat exchanger/'pump etc in that box being the "base" of the rack... Im talking about a very simply frame. If youve already predetermined the sizes of the pcs youll have in your rack (4u for example) you can setup the tubing going up the side (maybe opposite side of the res) branching to each pc. With disconnects you wouldnt even need to flush your system to add a new machine... just add more fluid to the res after the machine starts...
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