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Originally Posted by csimon
Maybe casting as well ...idunno I wish I were more familiar with the processes available.
If I were to produce a jet type nozzle what diameter pattern you like to see? I read were cathar mentioned dime size but I'm not even sure that Aussie dimes are equal in diameter to US dimes. I measured a US dime at roughly 3/4".
How many holes and what material thickness?
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Casting is no good, at least all the versions I have seen. Copper is just hard to cast well.
Jet/nozzle? Depends on the design of the block really. There are a couple ways of going about it. Cathars designs, IMO anyway, seem to be a complete design. In other words every part of the block (top, jet array, base) is designed specifically for the block. The other way to go about it is like Bruce with the MP-05. Make a base and then create the jet arrays and nozzles to work with the block.