Cathar,
What exactly is it you are having trouble with with regard to the machining of the middle plate.
If the plastic is melting, could you not connect each middle plate with the top side machined to a top plate and pump water through it.
I'm sorry if that's no good. To be honest, I'm not entirely sure how the middle plate is made. I guess that would only work if you drilled the holes then machined away the remainder.
Just an idea anyway.
Good luck mate!
8-ball
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