Go Back   Pro/Forums > ProCooling Technical Discussions > General Liquid/Water Cooling Discussion > Water Block Design / Construction
Password
Register FAQ Members List Calendar Chat

Water Block Design / Construction Building your own block? Need info on designing one? Heres where to do it

Reply
Thread Tools
Unread 11-03-2003, 04:04 PM   #1
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default GPU/NB Water block (development thread)

I got my CPU water blocks figured out for my 3 comp project but now I need 3 north bridge and 1 GPU block for this aswell. One of the comps will be my gaming rig also so I want a GPU block on it. The other boards could use a NB blocks. The pic attached is what I have so far. I am not sure I want to go with this or not (it still needs some work anyway). I might just do a simple maze design... Any thoughts?
Attached Images
File Type: jpg chipset1.jpg (27.1 KB, 626 views)
jaydee is offline   Reply With Quote
Unread 11-03-2003, 05:44 PM   #2
pHaestus
Big Player
Making Big Money
 
pHaestus's Avatar
 
Join Date: Aug 2001
Location: irc.lostgeek.com #procooling.com
Posts: 4,782
Default

For the GPU blocks the challenge is to get block to fit in a reasonable space without killing flow rates with 90s/elbows. I like designs something like this:

http://shop180.eoa.de/cgi-bin/shop.d...htm&verteilt=1

http://www.aqua-computer-systeme.de/content/kuehler.htm

esp if barbs angle a bit to clear ramsinks on cards. The Innovatek GPU cooler I had did this well too.
pHaestus is offline   Reply With Quote
Unread 11-03-2003, 05:56 PM   #3
Boli
Cooling Savant
 
Boli's Avatar
 
Join Date: Apr 2003
Location: Blackburn / Dundee
Posts: 451
Default

Errm... I can't speak German - nor does Google translate that first page that well - but I think know what you mean. a sinple U shape in out - a few pins or channels but a very simple U shape

In a similar vien How do people here think of the DD maze4 GPU block. I got it mainly because it looked so damn cool is that a real flow killer?

~ Boli
__________________
1800+ @ 2247 (214x10.5) - STABLE, 512MB PC3700 TwinX Cosair RAM, NF7-S v2.0, GeForce3 Ti200
Parallel BIM, 120.1 Thermochill, Eheim 1048, Maze 3, Maze4 GPU, "Z" chipset, 1/2" tubing, PC-70: 5x120mm & 9x80mm fans.
Internet Server & second machine (folding 24/7): 512MB DDR RAM, XP2000+
Boli is offline   Reply With Quote
Unread 11-03-2003, 06:40 PM   #4
tex707
Cooling Savant
 
Join Date: Apr 2001
Location: Europe
Posts: 164
Default

How about this.....
Attached Images
File Type: jpg nb wb.jpg (27.3 KB, 585 views)
tex707 is offline   Reply With Quote
Unread 11-03-2003, 06:48 PM   #5
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by tex707
How about this.....
It must have room for an O-ring and bolts to hold the top on.
jaydee is offline   Reply With Quote
Unread 11-04-2003, 12:42 AM   #6
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Might go with this. I will have to measure my GF 440MMX to see if it will fit. looks like it will fit fine on the NB's on all the boards I got.
Attached Images
File Type: jpg chipset3.jpg (22.3 KB, 560 views)
jaydee is offline   Reply With Quote
Unread 11-04-2003, 12:20 PM   #7
]JR[
Cooling Neophyte
 
Join Date: Apr 2003
Location: UK
Posts: 74
Default

tex707 - what cad package is that from?

jaydee116 - how about putting 45degree barbs or, barbs thru the side face rather than the top, gpus are difficult to design for to get the water in and out...

]JR[
]JR[ is offline   Reply With Quote
Unread 11-04-2003, 01:27 PM   #8
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by ]JR[
tex707 - what cad package is that from?

jaydee116 - how about putting 45degree barbs or, barbs thru the side face rather than the top, gpus are difficult to design for to get the water in and out...

]JR[
This mobo is not going in a normal case and the GPU will not be hooked into the CPU loop. Also no PCI cards will be there to get in the way. The mobo is going to sit flat on the bottom of the box (next to 2 other mobo's) as if you set your case on the side. 3 NB blocks and 1 GPU block will be in one loop and 3 CPU blocks in a seperate loop.

But this block will have a copper top so I can solder on any type of barb needed. I don't have the top drawn up yet. This probably isn't the final version either. I got thinking and I really don't have a way to cut that shape out.

I am going to use 3/8" thick copper and make the channel 5/16" deep. As of now the GPU block will go on THIS card. One I get home Iwill pull it out of the system and double check the measurments to make sure the hole pattern is similar to the NB. The card doesn't really need a water block as the cooler on it does a good job. Leadtek even put a good layer of thermal compound on it! but being I want to water cool the NB I just aswell through the GPU in the loop aswell. I got a ASUS A7V8X-X and they didn't put a NB fan on the sink and that damn thing gets very hot. I can't imagine why they didn't put a fan on it.
jaydee is offline   Reply With Quote
Unread 11-04-2003, 02:55 PM   #9
Blackeagle
Thermophile
 
Join Date: Oct 2002
Location: U.S.A = Michigan
Posts: 1,243
Default

That will be one heck of a NB block Jaydee, and as they are in thier own loop they won't restrict CPU flow.

One thing I'm wondering is how much the pins would add in cooling a NB vs a open chamber design or a open chamber with just a dimpled base.

You for sure won't have any concern regarding cooling to get high FSB.
Blackeagle is offline   Reply With Quote
Unread 11-04-2003, 03:28 PM   #10
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by Blackeagle
That will be one heck of a NB block Jaydee, and as they are in thier own loop they won't restrict CPU flow.

One thing I'm wondering is how much the pins would add in cooling a NB vs a open chamber design or a open chamber with just a dimpled base.

You for sure won't have any concern regarding cooling to get high FSB.
I probably will not be overclocking with FSB unless I go back to SETI. D.F. doesn't respond nearly aswell to FSB as SETI does. I am more concerned about removing the heat from the box than anything. The rad(s) will be mounted on the back wall of the box pulling air through the rad and exiting the box. I plan on ducting the air out doors through the window.

I think I will go with the pin version for the GPU and the open channel one for the NB's. I still have some work to do on the designs though...

Last edited by jaydee116; 11-04-2003 at 03:48 PM.
jaydee is offline   Reply With Quote
Unread 11-04-2003, 05:31 PM   #11
tex707
Cooling Savant
 
Join Date: Apr 2001
Location: Europe
Posts: 164
Default

Quote:
Originally posted by jaydee116
It must have room for an O-ring and bolts to hold the top on.
Well, the threaded holes are there...for the acrylic top to be bolted on...I've missed the O-ring groove though, but here it is:
Attached Images
File Type: jpg rend_2.jpg (25.0 KB, 498 views)
tex707 is offline   Reply With Quote
Unread 11-04-2003, 05:35 PM   #12
tex707
Cooling Savant
 
Join Date: Apr 2001
Location: Europe
Posts: 164
Default

Quote:
Originally posted by ]JR[
tex707 - what cad package is that from?

]JR[

This is done with CATIA V5...and is just a model of a W/B I've seen somewhere...will make a 3D model of the acrylic top and the whole assembly these days.
tex707 is offline   Reply With Quote
Unread 11-04-2003, 05:37 PM   #13
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by tex707
Well, the threaded holes are there...for the acrylic top to be bolted on...I've missed the O-ring groove though, but here it is:
heh, I thought those where mounting holes. I guess your top peice would have the two mounting holes? Good idea.

However, I don't like the middle area where the water changes course so many times. Thats going kill flow. Also needs to cover more area (I think). I will put up a more detailed drawing tonight of the demensions I am going off of.
jaydee is offline   Reply With Quote
Unread 11-04-2003, 05:54 PM   #14
tex707
Cooling Savant
 
Join Date: Apr 2001
Location: Europe
Posts: 164
Default

Quote:
Originally posted by jaydee116
heh, I thought those where mounting holes. I guess your top peice would have the two mounting holes? Good idea.

However, I don't like the middle area where the water changes course so many times. Thats going kill flow. Also needs to cover more area (I think). I will put up a more detailed drawing tonight of the demensions I am going off of.

Yep, I think that four bolts ensure an even pressure on the O-ring. The acrylic top is going to have two mounting holes…

On the waterflow…actually, it changes only once, from clockwise to counterclockwise or vice versa…I don’t assume it as a big trouble for a beefy pump.

Post the detailed dimensions of your project, maybe we could make a nice 3D model of it….
tex707 is offline   Reply With Quote
Unread 11-04-2003, 06:06 PM   #15
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by tex707


Post the detailed dimensions of your project, maybe we could make a nice 3D model of it….
I will do mine up in Solid Works 2003 when I get around to it.

Anyway I will show the deminsions of the Chipset to be cooled. The block needs to be designed around that. It doesn't look as if the design you have there was done that way. The channel doesn't cover nearly enough of the area it should.

The VIA NB I am working off of is about 1 1/8" x 1 1/8". Figure about 15% past that area for heat spread and thats what needs to be cooled. It isn't like a CPU where it has a small die in the middle which your design would do better at being all the turbulance is in the middle. More on that later. I got to get back to work.
jaydee is offline   Reply With Quote
Unread 11-04-2003, 07:10 PM   #16
tex707
Cooling Savant
 
Join Date: Apr 2001
Location: Europe
Posts: 164
Default

Quote:
Originally posted by jaydee116
I will do mine up in Solid Works 2003 when I get around to it.

Anyway I will show the deminsions of the Chipset to be cooled. The block needs to be designed around that. It doesn't look as if the design you have there was done that way. The channel doesn't cover nearly enough of the area it should.

The VIA NB I am working off of is about 1 1/8" x 1 1/8". Figure about 15% past that area for heat spread and thats what needs to be cooled. It isn't like a CPU where it has a small die in the middle which your design would do better at being all the turbulance is in the middle. More on that later. I got to get back to work.
Frankly, I don’t believe that the whole NB area disipates the same amount of heat....considering the good copper heat conductivity characteristics, the channel I've provided should be more than enough...
tex707 is offline   Reply With Quote
Unread 11-04-2003, 07:13 PM   #17
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

Why not just make a simple #rotor block for it?
Socko is offline   Reply With Quote
Unread 11-04-2003, 07:27 PM   #18
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by tex707
Frankly, I don’t believe that the whole NB area disipates the same amount of heat....considering the good copper heat conductivity characteristics, the channel I've provided should be more than enough...
Also note my block is going to be for GPU aswell which are getting 50-75watts these days, and the heat is spread out over the GPU and NB. If it wasn't then there would be no reason to make the chipset as big as it is. Every section of the chip has parts underneath it and they all make heat. If you want the best overclocking then you need to cool the entire area of the chipset and add about 15% for heat spread on all sides. Haveing a hot spot in a critical area is not a good thing for overclocking. I prefer to cover the entire area and then some. I am not going ot half ass anything on this project just because I can.


Socko: Rotor blocks are way to restrictive for something like this. Not to mention I have a CNC mill and plan to use it. Which is much easier than a Rotor block. Sitting there watching the mill work is not a tough job.
jaydee is offline   Reply With Quote
Unread 11-04-2003, 07:41 PM   #19
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

It actually will not be to hard to do a test on the NB to see how heat is spread out. being you can run them without a HS. I will give a shot with my TC.
jaydee is offline   Reply With Quote
Unread 11-04-2003, 07:54 PM   #20
joemac
Cooling Savant
 
joemac's Avatar
 
Join Date: Dec 2002
Location: Dallas
Posts: 339
Default

Hey Jaydee why not add flow control to the pin design - look at the way my block controls flow using the top.
__________________
www.aquajoe.com
joemac is offline   Reply With Quote
Unread 11-04-2003, 09:08 PM   #21
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by joemac
Hey Jaydee why not add flow control to the pin design - look at the way my block controls flow using the top.
I will see how it works as is first. If my theory is correct it shouldn't need it.
jaydee is offline   Reply With Quote
Unread 11-04-2003, 09:10 PM   #22
dima y
Cooling Savant
 
Join Date: Nov 2002
Location: palo alto, CA
Posts: 164
Default

ummm for GPU block might i suggest that inlet outlet are on the side such as the swiftech or the dangerden so that it doesnt form a bubble pocket when upside down and possibly trap bubbles. This is just in general, i dont jaydee is putting it like that, sounds like its vertical for him
dima y is offline   Reply With Quote
Unread 11-04-2003, 09:20 PM   #23
joemac
Cooling Savant
 
joemac's Avatar
 
Join Date: Dec 2002
Location: Dallas
Posts: 339
Default

Quote:
Originally posted by jaydee116
I will see how it works as is first. If my theory is correct it shouldn't need it.
We thought the same thing then we tested a block with flow control - guess who won
__________________
www.aquajoe.com
joemac is offline   Reply With Quote
Unread 11-04-2003, 10:33 PM   #24
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Well I went to pop the HS off the NB on my ECS board and do some thermal tests and quickly remembered it does not have mounting holes. So that is one less WB to make. Not going to mess with that board's NB. This weekend I might be able to test the NB on my ABIT or ASUS board.

So now I am down to 2 NB and 1 GPU block.
jaydee is offline   Reply With Quote
Unread 11-04-2003, 11:46 PM   #25
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

This will be the base for all the NB and GPU blocks. it all just works out to well. This is designed on the KT333 which should be the same size as the KT400 on my Asus and Abit boards.
Attached Images
File Type: jpg gpupin.jpg (62.9 KB, 456 views)
jaydee is offline   Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump


All times are GMT -5. The time now is 06:43 AM.


Powered by vBulletin® Version 3.7.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
(C) 2005 ProCooling.com
If we in some way offend you, insult you or your people, screw your mom, beat up your dad, or poop on your porch... we're sorry... we were probably really drunk...
Oh and dont steal our content bitches! Don't give us a reason to pee in your open car window this summer...