Go Back   Pro/Forums > ProCooling Technical Discussions > General Liquid/Water Cooling Discussion > Water Block Design / Construction
Password
Register FAQ Members List Calendar Chat

Water Block Design / Construction Building your own block? Need info on designing one? Heres where to do it

Reply
Thread Tools
Unread 11-05-2003, 09:37 PM   #1
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default Opinions Wanted For This Block

This is what I'm thinking of getting made. The block will be 12mm thick, and the base of the block to the CPU will be 4mm thick. It will use three 1/2" OD barbs. I would appreciate any comments on how I can improve it (keep in mind i want it to be as free flowing as possible, because I will have northbridge, GPU, and hard drive blocks in the loop as well.

Last edited by Socko; 11-05-2003 at 09:44 PM.
Socko is offline   Reply With Quote
Unread 11-05-2003, 09:38 PM   #2
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

Here is the first pic.
Attached Images
File Type: jpg prototype.jpg (23.2 KB, 636 views)
Socko is offline   Reply With Quote
Unread 11-05-2003, 09:41 PM   #3
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

And here is the second pic.
Attached Images
File Type: jpg prototype2.jpg (24.0 KB, 622 views)
Socko is offline   Reply With Quote
Unread 11-05-2003, 10:07 PM   #4
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

2 Suggestions.

1) make the base a little thinner. Maybe 2-3mm. leave the overall thickness the same though. That will not only help the heat spread up the fins but also increase flow.

2) Not sure how to explain this... Make the square more oval... Round the corners to line up with the outlets grooves.... Hummm. I will draw it up real quick... be back in a minute.

Last edited by jaydee116; 11-05-2003 at 10:56 PM.
jaydee is offline   Reply With Quote
Unread 11-05-2003, 10:13 PM   #5
pHaestus
Big Player
Making Big Money
 
pHaestus's Avatar
 
Join Date: Aug 2001
Location: irc.lostgeek.com #procooling.com
Posts: 4,782
Default

I see what JayDee is saying. The O Ring groove you have now is gonna be a bitch to keep sealed with those sharp edges. Just use a half circle and things would be much easier I'd think.
pHaestus is offline   Reply With Quote
Unread 11-05-2003, 10:55 PM   #6
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by pHaestus
I see what JayDee is saying. The O Ring groove you have now is gonna be a bitch to keep sealed with those sharp edges. Just use a half circle and things would be much easier I'd think.
Yes, that is half of it. The second half is the square 90 degree corners.

Here is what I mean. It should help smooth flow a little.
Attached Images
File Type: jpg example.jpg (30.4 KB, 599 views)
jaydee is offline   Reply With Quote
Unread 11-05-2003, 11:23 PM   #7
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

Ok, your responses seem like what i was expecting. I was thinking about the corners and wondering if they would stop the flow too much, so I'll change the setup to include rounded corners. With the O-rings though, I was going to file down the edges of the copper so that it can't cut the o-ring, but i guess i was wrong about that too. Thanks for the input guys.
Socko is offline   Reply With Quote
Unread 11-05-2003, 11:29 PM   #8
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by Socko
Ok, your responses seem like what i was expecting. I was thinking about the corners and wondering if they would stop the flow too much, so I'll change the setup to include rounded corners. With the O-rings though, I was going to file down the edges of the copper so that it can't cut the o-ring, but i guess i was wrong about that too. Thanks for the input guys.
It isn't so much the O-ring will get cut it just might not seal well unless the O-ring was molded to the design. Stock O-ring material doesn't like 90 degree turns. It prevents it from seating well.

Looks good though.
jaydee is offline   Reply With Quote
Unread 11-06-2003, 01:21 PM   #9
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

Ok, I made the recommended changes and came up with this. The outermost fins had their length reduced a tad just so that flow around the outer curves won't be restricted. Any other suggestions on how to make it better?
Attached Images
File Type: jpg prototype3.jpg (25.1 KB, 558 views)

Last edited by Socko; 11-06-2003 at 01:27 PM.
Socko is offline   Reply With Quote
Unread 11-06-2003, 01:46 PM   #10
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by Socko
Ok, I made the recommended changes and came up with this. The outermost fins had their length reduced a tad just so that flow around the outer curves won't be restricted. Any other suggestions on how to make it better?
That looks pretty good. How is the flow going to be? Middle inlet double out, or inlet on one side outlet on the other?
jaydee is offline   Reply With Quote
Unread 11-06-2003, 03:36 PM   #11
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

Middle in sides out with a Eheim 1250 probably. I just nead to figure out what the middle plate is going to look like now.
Socko is offline   Reply With Quote
Unread 11-06-2003, 04:05 PM   #12
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

Quote:
Originally posted by Socko
Middle in sides out with a Eheim 1250 probably. I just nead to figure out what the middle plate is going to look like now.
yeah the middle plate will be a little tricky. It isn't going to be easy to get the water to flow into all the channels unless you use a 1" barb.
jaydee is offline   Reply With Quote
Unread 11-06-2003, 10:43 PM   #13
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

I decided to just go side in side out. The middle plate probably won't be able to distribute water to all the fins well enough, so I scrapped ideas for a third barb. I would remove some of the pins, but this block is for a Athlon 64, so I would prefer not to.

P.S. I already know that the holes don't match up with A64 boards, so I'm getting a Leadtek one that has the original 4 holes in the board.
Socko is offline   Reply With Quote
Unread 11-07-2003, 03:24 PM   #14
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

I'm gonna have to redesign this block now for two reasons:
1. I decided to go with a Abit KT800 board, which doesn't have the 4 original holes in the mobo.
2. I found out that the Athlon 64 heatspreader is 40x40mm, so the current desing just won't cut it.

Does anyone know what AMD's "clear zone" is for socket 754 boards, and also how far the two hole on the board are (center to center)?
Socko is offline   Reply With Quote
Unread 11-08-2003, 12:01 AM   #15
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

Ok, I revised the block quite a bit and also realized that I was not using 1/8" as a distance between fins, so I now have this:
Attached Images
File Type: jpg athlon64prototype.jpg (25.3 KB, 461 views)
Socko is offline   Reply With Quote
Unread 11-08-2003, 01:16 AM   #16
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

And this complete assembly too. =)
Attached Images
File Type: jpg athlon64prototyperev1.1.jpg (29.5 KB, 449 views)
Socko is offline   Reply With Quote
Unread 11-09-2003, 02:57 AM   #17
Javascripterror
Cooling Neophyte
 
Join Date: Sep 2003
Location: Australia
Posts: 8
Default

Yep that design is good. Already tested it on a P4 and it shakes the house. Need to look at your base dimensions though. I will leave you to work out why.
Javascripterror is offline   Reply With Quote
Unread 11-13-2003, 04:09 PM   #18
Socko
Cooling Neophyte
 
Join Date: Nov 2003
Location: Vineland, NJ
Posts: 19
Default

Why what?
Socko is offline   Reply With Quote
Unread 11-13-2003, 04:17 PM   #19
Javascripterror
Cooling Neophyte
 
Join Date: Sep 2003
Location: Australia
Posts: 8
Default

Stagger the width between fins. An example would be 1mm then 1.5 mm and so on across the fin width.
Javascripterror is offline   Reply With Quote
Unread 12-03-2003, 04:49 AM   #20
polo81
Cooling Neophyte
 
polo81's Avatar
 
Join Date: Sep 2003
Location: toulouse
Posts: 8
Default

i love it.....!!
__________________
Vive l'été et les filles en maillot.........http://polo81.free.fr/
polo81 is offline   Reply With Quote
Unread 12-03-2003, 06:21 AM   #21
8-Ball
Cooling Savant
 
8-Ball's Avatar
 
Join Date: Feb 2002
Location: Oxford University, UK
Posts: 452
Default

That would make for a great peltier block, due to the large cooling area. Kind of like something I'm working on in the back of my mind, specifically for TEC use.

8-ball
__________________
For those who believe that water needs to travel slowly through the radiator for optimum performance, read the following thread.

READ ALL OF THIS!!!!
8-Ball is offline   Reply With Quote
Unread 12-03-2003, 06:42 AM   #22
Cathar
Thermophile
 
Cathar's Avatar
 
Join Date: Sep 2002
Location: Melbourne, Australia
Posts: 2,538
Default

Quote:
Originally posted by 8-Ball
That would make for a great peltier block, due to the large cooling area. Kind of like something I'm working on in the back of my mind, specifically for TEC use.

8-ball
Indeed this design does lend itself well to peltier cooling:







The above block performs about 1C worse than a White Water for straight CPU use, but for TEC's it rules.
Cathar is offline   Reply With Quote
Unread 12-03-2003, 09:47 AM   #23
jaydee
Put up or Shut Up
 
jaydee's Avatar
 
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
Default

I am sure your aware of tis Cathar but that looks similar to the Silver Prop Fusion.

http://forums.overclockers.com.au/sh...hreadid=229357
Attached Images
File Type: jpg internal_top02.jpg (23.2 KB, 213 views)
jaydee is offline   Reply With Quote
Unread 12-03-2003, 04:38 PM   #24
Cathar
Thermophile
 
Cathar's Avatar
 
Join Date: Sep 2002
Location: Melbourne, Australia
Posts: 2,538
Default

Quote:
Originally posted by jaydee116
I am sure your aware of tis Cathar but that looks similar to the Silver Prop Fusion.
Doesn't surprise me in the slightest. I showed pictures of my first prototype back in December last year at OCAU. Those pictures were of the two later prototypes from May this year.

There's a definite recurring theme when it comes to Silverprop.
Cathar is offline   Reply With Quote
Unread 12-03-2003, 11:34 PM   #25
JFettig
Cooling Savant
 
Join Date: Feb 2003
Location: Willmar MN/Fargo ND
Posts: 504
Default

Its sad, Some people just dont have any morals.

Theres a VERY good reason I dont post a lot of my work on the internet.

BTW cathar, I have a pelt block thats probably just as rockin as yours for 226W pelts. or thats the max size(50mm)

I showed some frosty pictures, but none of the innards.

Jon
JFettig is offline   Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump


All times are GMT -5. The time now is 02:20 PM.


Powered by vBulletin® Version 3.7.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
(C) 2005 ProCooling.com
If we in some way offend you, insult you or your people, screw your mom, beat up your dad, or poop on your porch... we're sorry... we were probably really drunk...
Oh and dont steal our content bitches! Don't give us a reason to pee in your open car window this summer...