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Hardware and Case Mod's You Paint it, Cut it, Solder it, bend it, light it up, make it glow or anything like that, here is your forum.

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Unread 03-24-2002, 01:05 PM   #1
Gadget
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Default Dremel cutting hint

I saw in the articles that many people need lots of discs in order to make holes.
I used to be one of those till I found out following:
Instead of fixing one disc to the tool, put on two of them. You slightly increase the width of the cut but you will never break a disk again.
Unfortunately I haven't found a way to prevent the wearing of the discs
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Unread 03-24-2002, 01:47 PM   #2
superart
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hey, thats a pretty good idea. its like one of those things that makes you say "Why didnt i think of that?"
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Unread 03-25-2002, 01:35 AM   #3
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but they still wear out though of course, but ultra cool idea
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Unread 04-06-2002, 05:58 AM   #4
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like that need to increase the power of dremel(stressing) as area of contact with material doubled.
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Unread 04-06-2002, 09:13 AM   #5
Gadget
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Default @max007007 Force, power ...

Differences about torque, force, power,... exist but are minor in praxis (based on variation of [rotation] speed of the dremel while cutting). Remember: let the disk do the work and dont force (push) too hard on the tool.
I had the impression that the cutting was easier (faster). What are your experiences? Did you try it?
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Unread 04-06-2002, 08:49 PM   #6
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yea, i noticed the same thing. I was cutting Aluminum dowels, and found it much easier to just hold the disk to the Al nice and easy, as aposed to pushing on it.
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Unread 04-08-2002, 08:25 PM   #7
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Or, instead of doubling up on the discs, you can get the nylon re-inforced kind. I never broke a single one of those cutting my bio-hazard sign in the side of my case. The non-reinforced ones break like crazy, wear eye protection !! Heh, peace
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Unread 04-08-2002, 10:33 PM   #8
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Quote:
Originally posted by MeltMan
Or, instead of doubling up on the discs, you can get the nylon re-inforced kind. I never broke a single one of those cutting my bio-hazard sign in the side of my case. The non-reinforced ones break like crazy, wear eye protection !! Heh, peace
yea dont be cheap...get the black reinforced ones and save time
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Unread 04-25-2002, 02:20 AM   #9
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hehe. just get a reciprocating saw.
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Unread 04-27-2002, 09:25 PM   #10
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when cutting metal, its best to use the fiberglass reinforced cut-off wheels as mentioned. you can make 1 disc last a very long time if you just let the speed of the tool do the work (do not force it or put excessive pressure on it). it'll take longer to cut, but your discs will last longer (and those fiberglass discs are expensive lol)
i wouldnt put 2 discs on one mandel...it wasnt designed to be used like that.

and yes, ALWAYS where eye protection when cutting ur case apart; those discs do break, and it only takes 2 shard to blind you.
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Unread 06-20-2002, 07:59 PM   #11
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fantastic idea
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Unread 06-30-2002, 09:42 PM   #12
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how about this? use a NIBBLER! ITS SOOO LEEEEEET
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Unread 07-01-2002, 02:09 PM   #13
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I've used a jigsaw with a metal-cutting blade on all of my mods. (Mostly fan mods at the moment. Thinking about a window.) Then I clean up with the Dremel. Works like a charm every time. Saves Dremel blades...
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Unread 07-03-2002, 10:55 AM   #14
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A trick Ive found to conserve discs is to cut with a slower rpm. If you are throwing sparks then you are cutting too fast. Slow it down a bit so that the disc doesnt overheat and start to disintegrate.
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Unread 07-03-2002, 05:13 PM   #15
SonixOS
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humm. i was thinking of getting a dremel. But my friend's dremel had no chance against my Antec. The metal is too hard. What do u guys think of the Rotozip? I think it should be a bit more expensive but from the TV commercial it looks pretty leet. But again, TV LIES!

If anyone tried the Rotozip reply with what u think of it. Amazon.com got the medium one for 179 bux.
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Unread 07-09-2002, 04:08 AM   #16
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I picked up a hole-saw kit on ebay for $12 and it came with ALL the right sizes for 80, 92, and 120mm holes. so unless you're just cutting windows i recomend that :-) perfectly round hole every time. and no going through little expensive dremmel disks,, which like mentioned before.. really are almost useless acings the thick Chieftec-Antec cases.
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Unread 07-10-2002, 07:39 PM   #17
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I wouldn't use the roto zip for hole cutting on steel. You go through the bit too quick. (think discs are pricey, try the bits.)
using the reinforced discs i had no problem cutting cheiftec case, it just went way slower, but still not as slow as some older 486 cases.
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