Go Back   Pro/Forums > ProCooling Technical Discussions > General Liquid/Water Cooling Discussion > Water Block Design / Construction
Password
Register FAQ Members List Calendar Chat

Water Block Design / Construction Building your own block? Need info on designing one? Heres where to do it

Reply
Thread Tools
Unread 06-22-2003, 01:45 PM   #1
#Rotor
Cooling Savant
 
#Rotor's Avatar
 
Join Date: Feb 2002
Location: Dione, sector 4s1256
Posts: 852
Default some P4 goodness in the bench.

yeahhh BABY!!! Check it out....



and NO! it's not for you, so don't touch... just look
[JK]
__________________
There is no Spoon....
#Rotor is offline   Reply With Quote
Unread 06-22-2003, 02:54 PM   #2
hydrogen18
Cooling Savant
 
hydrogen18's Avatar
 
Join Date: Feb 2003
Location: USA
Posts: 248
Default

/me grabs and runs! muyaahaah!

lol j/k i should get around to making a block for my p4...
hydrogen18 is offline   Reply With Quote
Unread 06-22-2003, 02:59 PM   #3
#Rotor
Cooling Savant
 
#Rotor's Avatar
 
Join Date: Feb 2002
Location: Dione, sector 4s1256
Posts: 852
Default




some more HERE.
__________________
There is no Spoon....
#Rotor is offline   Reply With Quote
Unread 06-22-2003, 03:00 PM   #4
hydrogen18
Cooling Savant
 
hydrogen18's Avatar
 
Join Date: Feb 2003
Location: USA
Posts: 248
Default

can i get the pattern for that?
hydrogen18 is offline   Reply With Quote
Unread 06-22-2003, 04:27 PM   #5
hara
Cooling Savant
 
hara's Avatar
 
Join Date: Oct 2002
Location: Malta, Mediterranean
Posts: 662

What size pilot holes do you make and at what rpm?
__________________
- Every great HD crash day is the day before back-up day.
- My Past System
- "Better to reign in Hell than serve in Heaven." - Milton, Paradise Lost.
- FMZ
hara is offline   Reply With Quote
Unread 06-22-2003, 05:00 PM   #6
#Rotor
Cooling Savant
 
#Rotor's Avatar
 
Join Date: Feb 2002
Location: Dione, sector 4s1256
Posts: 852
Default

now here is some raw fresh blockage... all nicely squared up, sealed up, and ready for some cosmetic attention.






That is a very handy little sticker....

my pilot holes are 1/8" and the final hole diameter in this block is 3/16"
__________________
There is no Spoon....
#Rotor is offline   Reply With Quote
Unread 06-22-2003, 05:37 PM   #7
hara
Cooling Savant
 
hara's Avatar
 
Join Date: Oct 2002
Location: Malta, Mediterranean
Posts: 662
Default

Thanks! Nice work

A problem I've encountered is that the drill starts "wobbeling" when starting the hole (Using a drill press at highest (2600) rpm). Is there a remedy?
__________________
- Every great HD crash day is the day before back-up day.
- My Past System
- "Better to reign in Hell than serve in Heaven." - Milton, Paradise Lost.
- FMZ
hara is offline   Reply With Quote
Unread 06-22-2003, 06:26 PM   #8
#Rotor
Cooling Savant
 
#Rotor's Avatar
 
Join Date: Feb 2002
Location: Dione, sector 4s1256
Posts: 852
Default

have the drill bit up as far as it goes, into the chuck, that will limit the amount of flex from the bit bending.... I use short-stub drill-bits, they are cheap enough to toss away when blunt, not that they are cheap-Shiat.... they seem to last as long as any other....
__________________
There is no Spoon....
#Rotor is offline   Reply With Quote
Unread 06-22-2003, 11:10 PM   #9
BrianH
Cooling Savant
 
Join Date: May 2002
Location: Ottawa, Ont, Canada
Posts: 115
Default

I think those are for ME!

I am going to put them into a chilled system.
BrianH is offline   Reply With Quote
Unread 06-22-2003, 11:33 PM   #10
t00lb0x
Cooling Savant
 
t00lb0x's Avatar
 
Join Date: May 2003
Location: In a box
Posts: 221
Default

How well does it preform?
__________________
"If you can't dazzle them with brilliance, baffle them with bullshit"
t00lb0x is offline   Reply With Quote
Unread 06-23-2003, 01:06 AM   #11
pippin88
Cooling Savant
 
pippin88's Avatar
 
Join Date: Oct 2002
Location: Australia
Posts: 285
Default

Quote:
Originally posted by hara
Thanks! Nice work

A problem I've encountered is that the drill starts "wobbeling" when starting the hole (Using a drill press at highest (2600) rpm). Is there a remedy?
I hate it when that happens. My solution is to slightly loosen the chuck and then tighten up on a different one of the 3 holes. Usually sorts it out.
pippin88 is offline   Reply With Quote
Unread 06-23-2003, 06:28 AM   #12
#Rotor
Cooling Savant
 
#Rotor's Avatar
 
Join Date: Feb 2002
Location: Dione, sector 4s1256
Posts: 852
Default

[jk] My block seem to have the amazing ability to pro-create.... absolutely stunning, I wake up this morning and look....




What shall I feed it..... [/jk]

performance.... this is "the making of" Brain will be able to tell us, hopefully by mid next week... I do not have any P4's.
__________________
There is no Spoon....
#Rotor is offline   Reply With Quote
Unread 06-23-2003, 08:32 AM   #13
BrianH
Cooling Savant
 
Join Date: May 2002
Location: Ottawa, Ont, Canada
Posts: 115
Default

Won't be able to install until the end of next week. I have some work to do before month end.

Basically, I will be installing them into this chilled system. It is not chiller right now because I had condensation problems on the back of the motherboard. So far

Chiller ......... Version 1
Res ............. Version 3
Blocks ......... Getting Version 2
Tubing ......... Version 2
Chiller Fan ... Will install Version 2 soon

So, I have done quite a bit of experimenting on this design. Oh, and the cheapest part was the dehumidier which I got from sears at $90Cad!

Oh, #rotor, you give me too much credit by calling me brain , it should be Brian
BrianH is offline   Reply With Quote
Unread 06-24-2003, 02:19 AM   #14
trit187
Cooling Savant
 
Join Date: May 2003
Location: shanghai, china
Posts: 200
Default

fairly new to the whole water cooling stuff, how well would you expect this to preform campared to like a maze 3 or other comercial block?
it looks great, how think did you leave the bp?
trit187 is offline   Reply With Quote
Unread 06-24-2003, 03:35 AM   #15
msv
Cooling Savant
 
msv's Avatar
 
Join Date: Dec 2002
Location: Sweden
Posts: 336
Default

It´s a very good performer.
Steve Owens made one. Test by Bill Adams at:
http://www.overclockers.com/articles690/

The "making of" at:
http://www.overclockers.com/tips997/

regards
Mikael S.
msv is offline   Reply With Quote
Unread 06-24-2003, 03:50 AM   #16
msv
Cooling Savant
 
msv's Avatar
 
Join Date: Dec 2002
Location: Sweden
Posts: 336
Default

or, rather:
Many people has made #rotor-style WB:s, but the very one by Steve Owens has been tested by Bill Adams.
It´s high performance/simplicity ratio makes it very attractive.
Question to #rotor:
Can one expect any performance boost with the holes drilled in a hexagonal pattern instead of the traditional square pattern?
Would it even further increase the turbulence?
regards
Mikael S.
msv is offline   Reply With Quote
Unread 06-24-2003, 04:13 AM   #17
#Rotor
Cooling Savant
 
#Rotor's Avatar
 
Join Date: Feb 2002
Location: Dione, sector 4s1256
Posts: 852
Default

doing it in a 120º pattern gets you a much thinner, triangular shaped pin, So much so that the liquid to copper ratio of the insides of the block is too much out of proportion, I.E.. too much water, and not enough copper. Not that it won't work well, mind you.

as for how I would compare to those others, I like to think of it as how they would compare to me... I've been doing this blockmaking much longer then most. The only thing I refused to do, was to commercialize my work. My work is custom, per order, one on one, the way to sould be, think of it as getting Intel to make you a custom designed CPU, just for you....

Bill tested a block made in similar fashion to mine. At best, his results illustrated what potential lies beneath the concept of superior turbulence in the flow-path. I have had a lot more experience making blocks in this fashion, But for Steve to do so well on it with his first try at it, truly remarkable.
__________________
There is no Spoon....
#Rotor is offline   Reply With Quote
Unread 06-24-2003, 04:51 AM   #18
ChrioN
Cooling Savant
 
Join Date: Sep 2002
Location: Sweden
Posts: 318
Default

Ahhhh darn I love that coppercolor when you've just drilled it...It's so....pink?
ChrioN is offline   Reply With Quote
Unread 06-24-2003, 12:17 PM   #19
trit187
Cooling Savant
 
Join Date: May 2003
Location: shanghai, china
Posts: 200
Default

have you ever tested one with the inlet at the center and two exits?
could that increase proformace?
trit187 is offline   Reply With Quote
Unread 06-24-2003, 05:11 PM   #20
#Rotor
Cooling Savant
 
#Rotor's Avatar
 
Join Date: Feb 2002
Location: Dione, sector 4s1256
Posts: 852
Default

I have yes, honestly I did not have expensive enough equipment to be able to measure if it was doing a better job, or not... Theoretically I was stuck with an" eye of the storm" effect, right over the core. the pin grid array works best with directional flow across the grid, from the one side, right through to the other. The gradient of temperature change as the water passes through, at the speeds it does, would arguably be as flat as Lake-X on a windless hot summers sunset.
__________________
There is no Spoon....
#Rotor is offline   Reply With Quote
Unread 06-24-2003, 06:11 PM   #21
Khledar
Cooling Savant
 
Khledar's Avatar
 
Join Date: Mar 2002
Location: North Vancouver BC
Posts: 234
Default

Yeah, gotta love the color of "untouched" copper, I have a "oops, oh shit" block I was drilling a few months ago, after the "oops" I left it in my "shop" (aka garage) and it's still that nice color on the inside, I guess being dry with no finger oils etc really helps.


Also, this beatifulness inspired me, and I tried making a block similar in the #rotor style

I ran into a couple problems - but have come out "successful" (I think - I've got no money for host barbs right now so... ). First attempt, due to the bench table flexing I had some inacurate depths set and - oh shit that's not light shining through is it?

But all is good, after drilling 60 odd holes, I was starting to get better, the first line was quite crooked, the second OK, and as I got to the 4th or 5th lines I was improving - practice makes perfect eh? But the second pass with the full size bit, just.... too deep .

So round 2 - smaller pilot holes, new pin layout, less drill bit angle on the deep holes,and I tried to accomodate my inacurate equipment. I think I got the baseplate around 1/16". I was using 1/4" Copper - then "shallower" holes are 1/8" deep the others were supposed to be 3/16 deep - it looks they ended up about that with maybe less than 1/16" BP in a few cases.

Now for some pics.
Don't go getting your hopes up or anything I don't have great camera abilities, and my workmanship isn't nearly as good as #rotor's.

Pic #1:
This was the block - right before I drilled through it - the next row to be done was the one that I went through on. Notice the row at the back is drilled, but the drill size was apparently too large (all the hole quite connected already!). So I changed bit sizes and moved to the bottom to "start again". I didn't take any pics of going through the block, I'm too embarrased - but I assure you they're quite small holes (direct die baby ).
http://members.shaw.ca/dave.sparrow/...kp4_2_005b.jpg

Pic #2:
This is the second block - pilot holes all drilled, the paper template ready to come off, just gotta mark the mobo hole placement on the copper (not ready to drill them yet, still thinking about mounting). You can see I changed layout a bit (less holes!)
http://members.shaw.ca/dave.sparrow/...ckp4_2_006.jpg

Pic #3:
After the proper size holes were drilled. You can see here where there were some mis-alignment problems most obviously a couple of the rows are a bit "off (their) center" I'll leave it to you to guess which axis I moved this peice along while I had it clamped.
http://members.shaw.ca/dave.sparrow/...ckp4_2_007.jpg

Pic #4:
A little hard to see, but just the final dremelling.
http://members.shaw.ca/dave.sparrow/...ckp4_2_009.jpg

I'm not trying to steal the thread or anything, I just didn't think this block had enough "me" in it to post my own thread. (And liek I said - it was directly inspired by this so...)

Any comments are welcome, but if you've got lengthy advice or something for me, maybe you oughtta keep it PM to avoid cluttering this thread
__________________
"mooooo" said the cow.
ERTW - UBC

P4 2.4B @3.01Ghz 167FSB :: Abit IC7 :: 2x256MB HyperX PC3700 :: ASUS 9600XT :: WD Raptor 2x36GB RAID0
Khledar is offline   Reply With Quote
Unread 06-24-2003, 07:58 PM   #22
LiquidRulez
Cooling Savant
 
LiquidRulez's Avatar
 
Join Date: Sep 2002
Location: In Hell
Posts: 322
Default

Quote:
Originally posted by hara
Thanks! Nice work

A problem I've encountered is that the drill starts "wobbeling" when starting the hole (Using a drill press at highest (2600) rpm). Is there a remedy?
Drill a pilot with a center drill first , then you wont have this problem anynore. Or if you have a center drill that the tip is deep enough just use it to drill each hole.
__________________
GOt H20 ?
LiquidRulez is offline   Reply With Quote
Unread 06-25-2003, 08:41 PM   #23
#Rotor
Cooling Savant
 
#Rotor's Avatar
 
Join Date: Feb 2002
Location: Dione, sector 4s1256
Posts: 852
Default

a little update:


__________________
There is no Spoon....
#Rotor is offline   Reply With Quote
Unread 06-25-2003, 08:42 PM   #24
t00lb0x
Cooling Savant
 
t00lb0x's Avatar
 
Join Date: May 2003
Location: In a box
Posts: 221
Default

For the NB right? Looking good.
__________________
"If you can't dazzle them with brilliance, baffle them with bullshit"
t00lb0x is offline   Reply With Quote
Unread 06-25-2003, 08:46 PM   #25
#Rotor
Cooling Savant
 
#Rotor's Avatar
 
Join Date: Feb 2002
Location: Dione, sector 4s1256
Posts: 852
Default

yip... but his GPU gets a twin, still in the worx... only difference would be some elbows on the barbs....

something like this....

__________________
There is no Spoon....

Last edited by #Rotor; 06-25-2003 at 08:55 PM.
#Rotor is offline   Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump


All times are GMT -5. The time now is 09:38 PM.


Powered by vBulletin® Version 3.7.4
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
(C) 2005 ProCooling.com
If we in some way offend you, insult you or your people, screw your mom, beat up your dad, or poop on your porch... we're sorry... we were probably really drunk...
Oh and dont steal our content bitches! Don't give us a reason to pee in your open car window this summer...