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Water Block Design / Construction Building your own block? Need info on designing one? Heres where to do it |
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#1 | ||||||||
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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Direct Die Cooling Project.
As a couple of you may know I got banned because of a discussion that got out of hand about direct die cooling. One guy built a cooler and showed ridiculous numbers and then come to find out he had his rad in the window sucking in cold air and was testing with the onboard probes.
![]() Well as the childish hot tempered person I am I got carried away and got myself banned for 5 days. During that 5 days my first thoughts were to hang it up. Being I seen these statements about me in a certain thread. i will not post a link as it is irrelevant where this was said. This is just one of the reasons that motivated me to do a direct die block and to return here: Quote:
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#2 |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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#3 |
Responsible for 2%
of all the posts here. Join Date: May 2002
Location: Texas, U.S.A.
Posts: 8,302
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Welcome back JD.
IMO (personally) you were right: testing blocks with air/water temps outside of a normal range is a whole different kind of testing, and if compared with a normal block test, can seriously skew the results. Let's see the "Cascade" tested with sub zero coolant temps, and get this out of the way, once and for all ![]() So is this direct die cooling block using the same top you've had for your last trials? |
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#4 |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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I used one of my dead Epox 8K7A's to get the mounting and what not lined out.
![]() ![]() --- The Duron 1gig was my choice as my other 4 computers are being used for DF and I had this chip sitting on a shelf for backup. Will be mounting my Maze4 and My Copper lemon Block to this CPU first on my Abit KD7. Once well tested with those blocks I will setup the Direct die block and compare against the other two. Note I will have the type k thermocoupler mounted under this CPU for better accuracy and repeatablility. Alo have another type K thermocoupler and a thermister all calibrated together for the best accuaracy I can get with what I have. ![]() ![]() --- Jets inside containment area. ![]() -- The middle peice with jets lasered in and then milled around to fit inside the containment peice. ![]() -- Containment peice with sloped side to direct the water out of the containment area and to the outlet. ![]() |
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#5 |
Cooling Savant
Join Date: May 2003
Location: Utah
Posts: 160
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Come on already, I wanna see temps!!! Here's a little secret I may have come upon...Go get some tar, like the kind you seal your roof with, and put a very thing layer of it in the small crack between the Die and the board it's attached to. It'll make it so water can't get in, and it'll be small enough that it won't affect temps much. That way, you can have a permanent Direct Die WB, w/o worrying about the glue coming off of the chip!
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#6 |
Cooling Neophyte
Join Date: Jun 2003
Location: Oklahoma
Posts: 11
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Very impressive JD, I too agree with you on that however I kept my hotheaded self from responding to the nonsense. I can't wait to see temps. As for the tar, it is your proc, I don't know if I'd do it until I hear someone has good results with the stuff.
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danny@edlangroup.com monthly LANs every 4th sat www.edlangroup.com Edmond, Oklahoma |
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#7 | |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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![]() Quote:
![]() This is not a NEW idea and it has been tried over and over again. Some by our own members here and they have not had better results than a standard block from what they say. Well I will add jet impingement to make it as efficient as I can and get down to reality with it. Note my new tittle I asked Joe to put in for me. As for the top it is shown above. |
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#8 |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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As for sealing, I am going to use RTV silicone. I do want to take this apart someday.
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#9 |
Cooling Savant
Join Date: May 2003
Location: Utah
Posts: 160
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BOOOO!!!!! NOOOOO!!!! My tar looks cooler than your silly RTV Silicone. The silicon might work better than mine, but so what? Mine's BLACK and 0VVn3Z y3R AzZzZ!!!!!
Hehe, actually the RTV will probably be alot better in the long run, good call. The only problem I see with using jet impingement is that the DIE itself may wear away in time. But then again, it might not. |
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#10 | |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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![]() The Die itself is actually made from silicone from what I understand. It will errode, especially with the way I have it set up here. 6 jets powered by a HydroThruster 500GPH pump. I am sure it would take a while though. Once it is up and running and all looks ok I will leave it run for a long while before taking it apart again or untill it fails which ever comes first. Biggest concern I have now is the jets plugging up. |
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#11 |
Cooling Savant
Join Date: May 2003
Location: Utah
Posts: 160
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Why don't they make the DIE out of something that can transfer heat better? I don't know what, because everything that transfers heat well is also electrically conductive (except for good ol' pure H2O). I would really like to see how long it'll take your jets to kill the processor, if they ever do. Maybe take it apart in 9 months and see if there are any 'dimples' eroding the DIE? Just a thought.
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#12 | |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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#13 |
Cooling Neophyte
Join Date: Jun 2002
Location: Belgium
Posts: 83
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JD, what is the cost of such a block?
i might be interested if you can make one with metal fittings instead of plastic, cause i will be using it with a eheim 1060 (2250l/h) so that animal produces to much pressure for most plastic fittings.
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signatures are for wussies |
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#14 | |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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This is what I have into the block: $.50 x 2 Hose barbs. $1.00 $.20 x 4 Hex screws. $1.00 $.25 x 3 for 2" x 3" acrylic peices. $.75 $5.00 in engraving/cutting costs. $5.00 $7.75 is what I have into it right now if I paid for the acrylic and engraving which I didn't being I am the manager here at work. ![]() Not interested in making these for anyone though for many reasons. Anyone can come up with a do it your self version though. It isn't nearly as hard as making a good regular water block. Just have to aim water at the core and make an exit. No big deal... |
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#15 |
Cooling Neophyte
Join Date: Jun 2002
Location: Belgium
Posts: 83
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It is easy indeed if you have the material, but here in belgium you can't go to any other shop and get those acrylic pieces, let alone have them cut
![]() Thats why i asked ... Just have to keep on looking then
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signatures are for wussies |
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#16 | |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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But still I would not consider making anything like this for anyone else. I would need your CPU anyway (as the designs are spacific CPU critical, this will work on my Duron 1 gig but not any other CPU that has a different layout) even if I was up to risking it. |
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#17 | |
Thermophile
Join Date: Jun 2001
Location: The deserts of Tucson, Az
Posts: 1,264
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![]() Actually someday we may see diamond transistors, but don't hold your breath, its very hard to dope. 5-6 times as conductive as copper tho. |
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#18 |
Cooling Neophyte
Join Date: May 2002
Location: Earth
Posts: 46
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jaydee, as a reader and sometimes poster. You kick ass, reading about your projects adds *signifigantly* to my enjoyment of these forums... Don't go away or bother with those ignorant ass punks.
btw, where the hell is fixittt? ![]() oh yeah, and yet another annoyance for the temps ![]() |
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#19 | |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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If I have this weekend free I might have this block hooked up Sunday. Tomorrow and Saturday will be devoted to testing the Lemon Block and the Maze 4 first on the Duron. Shit I hope the Duron still works! Will test it out tonight. If not I will have to order a new one as this block will not fit anything else. |
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#20 |
Cooling Savant
Join Date: Nov 2002
Location: portugal
Posts: 635
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Quite some sad statements they have made over there. How can they say a block is better than another if one is getting water with lower temp than the other? :shrug:
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#21 |
Cooling Savant
Join Date: Mar 2002
Location: North Vancouver BC
Posts: 234
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Give me a break jaydee, OBVIOUSLY the block on my phase change setup is better than any waterblock for watercooling... I mean duh.....
![]() On another note, that is certainly one of the prettier direct die setups I've seen - good on ya! [EDIT: Missed an S - fixed it]
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"mooooo" said the cow. ERTW - UBC P4 2.4B @3.01Ghz 167FSB :: Abit IC7 :: 2x256MB HyperX PC3700 :: ASUS 9600XT :: WD Raptor 2x36GB RAID0 |
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#22 | |
Put up or Shut Up
Join Date: Dec 2001
Location: Spokane WA
Posts: 6,506
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#23 |
Cooling Savant
Join Date: May 2003
Location: Utah
Posts: 160
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I can just see the DIE cracking in half as soon as you turned it on...
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#24 | |
Cooling Savant
Join Date: Aug 2001
Location: Chippewa Falls, Wisconsin
Posts: 294
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![]() My TbredA die seemed to erode pretty quickly, even with a wimpy pump and no jets, simply exhausting from a 3/8" hose barb. It hasn't affected the chip's operation, though, as near as I can tell. The actual interconnects are at the 'bottom' of the die, and most of the thickness of the die is for manufacturing ease, AFAIK. I don't recall how many layers an Athlon die is made of, though. |
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#25 |
Cooling Savant
Join Date: May 2003
Location: In a box
Posts: 221
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Glad to see you back JD, but I wish I would of seen that original thread, didn't know what really happened.
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"If you can't dazzle them with brilliance, baffle them with bullshit" |
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