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-   -   New pump big enough? (http://forums.procooling.com/vbb/showthread.php?t=12055)

Ls7corvete 10-12-2005 08:30 PM

No, go away.

maxSaleen 10-12-2005 08:31 PM

I just thought that I would make it three posts in a row from floridians. What the hell, right? Plust I'd also like to raise my hand for and update from Dave.

Ls7corvete 10-12-2005 10:47 PM

Quote:

Originally Posted by maxSaleen
I just thought that I would make it three posts in a row from floridians. What the hell, right? Plust I'd also like to raise my hand for and update from Dave.

You were warned, Orlando is within driving distance.

Wait patiently friends.

Dave 10-23-2005 09:52 AM

Sorry guys I keep forgeting about this other topic.

I answered in old topic forum :(

The big pump has completed testing, meeting all customer requirements.

I still do not know "if" the client intends to offer this pump to the general public.

I played around with the new pump and different cooling blocks yesterday, and the only block that shows any measurable improvement with the large pump, is the lastest Storm.

I got about 1.2C deg difference compared to a MAG-MKII.

bobo5195 10-23-2005 12:08 PM

Ah that'll be becuase modern wb arent restricitive enough to use it properly.

Storm shows improvement as jet impingment is heavily sensitive to flow rate for performance even more than standard convective cooling designs. I have a design for a block call hedgehog aka H1 (as H2 never looked like a hedgehog but was thermodynamically almost the same design) that i never got around to posting which should be able to use that pump as its curve kink is way way over as its got a stupidly high dP. Wide holed jet impingment (Lower g's) should show a big boost as well if there werent so optimised.

JamesAvery22 10-31-2005 04:04 PM

I dont know about any other MD20rz owners but I'd love for this pump to come out. Less heat + less noise = :D

Les 11-03-2005 03:29 PM

Quote:

Originally Posted by bobo5195
....
Storm shows improvement as jet impingement is heavily sensitive to flow rate for performance even more than standard convective cooling designs..

I think Jet Impingement is a Myth
Was adopted by Wcooling community in two ways.
Initially used for modeling the White Water when crudely applied Sieder-Tate gave inadequate h(conv) to explain results.
Was used as a "catch phrase" description and found to provide exciting visualisation for non-channel, in particular the Cascade series ,waterblocks. No numerical modeling was ever applied..

The crude modeling community (I) still use it , via Flomerics, as a convenient method of calculating h(conv) when L/d is < 60 .Even though, with the reduction of the accepted value of C/W[TIM](tester's TIM) from 0.1 to 0.06(10x10mm die), this is probably not necessary - adequate h(conv) can be obtained from Sieder-Tate by adjustment of the prefactor, outside the accepted 0.19-0.27 range, to account for "entry turbulation"
The non-modeling community still use, I guess , because it provides a pretty picture.

Cathar 11-03-2005 03:43 PM

Nice cynicism there Les.

Les 11-03-2005 04:00 PM

Or perhaps the adoption of Jet Impingement is the cynicism.
Old-school thermodynamicists, Sieder and Tate, would probably think the adopters are the cynics.

Cathar 11-03-2005 04:12 PM

Would be interested to hear how the old school boys would describe blocks like the Storm as being anything other than "constrained submerged jet impingement".

The Cascade isn't really submerged JI though, and I've even said as much multiple times in the last 18 months. Originally designed it, modelling it with traditional JI theory, which strangely enough seemed to work well enough for estimation purposes, even though I've long since come to an understanding that it's not really JI, and rather it was merely a way to exact/maximise high turbulence mashing within a constrained area, much like its derivative inspiration being that of a faucet at full blast in a tall glass.

Les 11-03-2005 04:25 PM

Quote:

Originally Posted by Cathar
1)Would be interested to hear how the old school boys would describe blocks like the Storm as being anything other than "constrained submerged jet impingement".

Originally designed it, modelling it with traditional JI theory, which strangely enough seemed to work well enough for estimation purposes, ...

1) It would be interesting, but dunno whether still alive.

2)It would also be interesting to see the "modelling it with traditional JI theory".
I cannot get a handle on the h(conv) to h(eff) relation in these or the Storm wbs

bobo5195 11-03-2005 04:34 PM

storm is jet impingment. Its confined jet impingement. Strickly speaking most of the cooling comes from recirculation zones (based on a paper on this kinda thing) at the edges of the jet but its confined jet impingement all the same. The same design was used in the 1980's for supercomputers and it was called jet impingement then, if thats old skool enoguh for these forums.

Sieder tate is one rule but there are many others, les. Beside common sense says just look at the block think about whats the fluid is doing.

Les 11-03-2005 04:41 PM

Yes that is the pretty picture.
However the proof of the pudding is the h(eff).
Need relation between h(conv) and h(eff) before can consider various possible models.
Only Cathar,in our community, has calculated this relationship.

Cathar 11-03-2005 04:44 PM

Quote:

Originally Posted by bobo5195
The same design was used in the 1980's for supercomputers and it was called jet impingement then, if thats old skool enoguh for these forums.

Similar, but not the exact same thing.

bobo5195 11-03-2005 05:01 PM

I have a paper which says its the exact same design as a storm (drilled cylinders and jets, confining the flow and creating recirculation) admittedly i think the holes are reamed for a flat base and geometry is different.

oh and the various other imporvements and stuff

Cathar 11-03-2005 06:08 PM

i.e. similar but not the exact same thing.

bobo5195 11-03-2005 06:28 PM

yeah i know meh, should of got my facts straight.

Anyway big pump on the way YAY.

Les 11-04-2005 01:56 AM

Quote:

Originally Posted by Les
I think Jet Impingement is a Myth


I am probably wrong
As the one who still uses Flomerics Jet Impingement h : r values in all cases and irrespective of r's direction, I should probably call the cooling Jet Impingement.
With both Cathar and Bobo recognising the major role of "high turbulence mashing" and "recirculation zones" there is probably little difference in our approaches.
I yield.

However would still like a handle to h(eff)'s relationship with h(conv).
For Pinned and Finned wbs I am happy to use Fin Efficiency(Fe) Calculator and crudely model as described here{Link)
Am still at head scratching stage for cups/honeycombs.
Access to Cathar's solution would assist considerably

The goal of the exercise is to to join up the models for Waterblocks and Heat Dies, as tentatively considered in the attachments to this stalled analysis(Link)
Combined this should give measured estimations of h(conv)

Cathar 11-04-2005 06:01 AM

My "solutions" were really little more than a set of corrective adjustments to Flomerics style calculations, and applied to a primitive (by proper CFD terms) simulator. I used such to assist in the guiding of what aspects of the designs to change, but ultimately it really came down to a mix of emperical data guided by "closest applicable theory". Seemed to predict which way things would go fairly well, but no, by no means a scrutable model in an correct engineering sense, as frustrating as that may be for some.

I had already explained previously that nutting out the full-on theory for such wasn't my goal, just to use what I could and attempt to "map" it well enough to predict behavior. Ugly as all get out to the real pros, but seemed to work well at the end of the day.

Les 11-04-2005 06:13 AM

These are your solutions? (Link):
White Water x 1mm channels: ~67000 W/m²K
White Water x 0.8mm channels Prototype: ~71000 W/m²K
Free (un-nozzled) Jet Array Against flat base-plate (1mm jets) Prototype: ~55000 W/m²K
Mini-cupped free jet (un-nozzled) Prototype: ~65000 W/m²K
Cascade: ~72000 W/m²K
Cascade SS: ~74000 W/m²K
Cascade XXX Prototype: ~80000 W/m²K
Storm/G1 Prototype: ~50000 W/m²K
Storm/G3 Prototype: ~65000 W/m²K
Storm/G4: ~77000 W/m²K
Storm/G5: ~85000 W/m²K
Swiftech STORM (G4 Rev2): ~83000 W/m²K
Storm/G5 w/ G4 Rev2 optimisations (theoretical): ~91000 W/m²K (projected estimate)
Storm/G5 w/ G7-level optimisations (theoretical): ~94000 W/m²K (projected estimate)
Storm/G7: ~105000 W/m²K

Cathar 11-04-2005 04:55 PM

Those are estimates of h(eff) based upon empirical data.

Les 11-04-2005 07:33 PM

Quote:

Originally Posted by Cathar
Those are estimates of h(eff) based upon empirical data.

Which, I think, makes their validity only dependent on the validity of the data and its interpretation
Which indeed frustrates their use for analysis of data interpretation.

Looks like a full circle to the data and its interpretation problem, although Bobo may disagree("All the data ive seen on reputable sites with good method is perfectly acceptable")

Perhaps, though ,does emphasise the importance of data and interpretation being explored here, here and here

Blackeagle 11-06-2005 08:07 PM

Quote:

Originally Posted by Dave
Just be aware our client is a very big company, and as such, likely disfunctional, so it could be months before anyone gives a go ahead.


OK, it's been a couple months now.

Any news/updates you can offer?

DrCR 11-19-2005 01:52 AM

Another MD20Zer looking for a good 12Ver... any update? :D

unreal 01-21-2006 04:46 PM

Re: New pump big enough?
 
Update?

Dave 01-24-2006 09:29 PM

Re: New pump big enough?
 
Final pump and tooling sent to customer just before CES.

I understand the interest in liquid cooling presented at CES has our client reconsidering the DIY market.

Mod's would be require as this is a very high head (12+ psi), low flow pump designed for chip intergrated cooling passages.

Like most of our OEM designs this pump is specific to one need, but lends itself to some of your interests.

Dan said I can try to modify the windings too except the longer duty cycle required for higher less restrictive flow. I will do this when I get the chance, OEM demands on my time fill the week quickly, and I am already getting behind again.

If the winding tests are proven, I have a better chance of getting this pump to all.

Long Haired Git 01-24-2006 11:11 PM

Re: New pump big enough?
 
Cathar designed the Storm to suit modern pumps, now we design pumps to suit the blocks? I know you know this Dave, and you no dumb ass, but how about an approx PQ graph for the pump as-is just so I can see?
Would love to plumb it into my approximator as a laugh (do you know the approx heat dump into the coolant? Most pumps range from 50% to 70% as flow rate increases but there are exceptions (CSP Mag at 63 to 83, Lain DDCv2 at 42 to 56)

Dave 01-25-2006 07:12 AM

Re: New pump big enough?
 
We don't have a PQ graph for this unit, we where given XX flow through an already developed cooling loop.

Believe it or not, big companies are designing cooling systems, assuming there is a pump to fit there needs without checking first.

Happens all the time for us, company in a panic because they can not find what they need.

We are given a flow rate, and typically asked to provide best solution for size, power, and often noise as well.

So we focus on this required flow, and nothing else.... sorry.

DrCR 01-25-2006 07:55 AM

Re: New pump big enough?
 
Thanks for the update Dave. Looking forward to a derivative pump you can offer us WCers.

JamesAvery22 02-03-2006 01:05 PM

Re: New pump big enough?
 
Quote:

Originally Posted by DrCR
Thanks for the update Dave. Looking forward to a derivative pump you can offer us WCers.

Was just stopping in here to see if the hope for this pump was still alive :D Very glad to hear it is.


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