Pro/Forums

Pro/Forums (http://forums.procooling.com/vbb/index.php)
-   Water Block Design / Construction (http://forums.procooling.com/vbb/forumdisplay.php?f=37)
-   -   Crazy W/B design (http://forums.procooling.com/vbb/showthread.php?t=6564)

Fixittt 05-09-2003 01:00 PM

Man, I love your CAD skills. VERY VERY NICE.

I recently had gotten Master Cam v9 and managed to get some tutorial books. Now Ll I have to do is get myself to sit down and learn it. That is always a hard thing to do.

I have gotten pretty descent in solid works and am hoping to bring my designs over into master cam.

Also, I finally got my CNC machine back from a friend who has had it for almost a year. So now maybe Just maybe I can start the learning all over again fresh. Hopefully produce some crap!

bigben2k 05-09-2003 01:01 PM

Nice! but you still need to get rid of the inner chamber wall: there's nothing to cool there.

Balinju 05-09-2003 01:02 PM

no no wait you interpreded me wrong. I didn't say that you have to change you other channels or tubulante fins to spiral, i just posted that picture to make you see the dimplets. that spiral design, i don't know how much it will help in your case. my point was to make some dimplets between those fins.

but you still managed to make me say :eek: with your cad skills

Balinju 05-09-2003 01:04 PM

wow 3 posts in 3 minutes. when i was writing my post, the last one was posted by tex707. when i clicked submit reply, i found another 2 post after that :eek:

Balinju 05-09-2003 01:05 PM

btw i agree with ben, i think that wall is there for nothing

hara 05-09-2003 01:33 PM

and i think your block is too tall (thick).

tex707 05-09-2003 01:34 PM

1 Attachment(s)
Quote:

Originally posted by Fixittt
Man, I love your CAD skills. VERY VERY NICE.

I recently had gotten Master Cam v9 and managed to get some tutorial books. Now Ll I have to do is get myself to sit down and learn it. That is always a hard thing to do.

I have gotten pretty descent in solid works and am hoping to bring my designs over into master cam.

Also, I finally got my CNC machine back from a friend who has had it for almost a year. So now maybe Just maybe I can start the learning all over again fresh. Hopefully produce some crap!

Thank you...

It's good to work with CAM as well, so you are on the right track for sure. I intend to start learning some CAM, but, unfortunately, have no access to a CNC machine...:(

Here's a close up...

tex707 05-09-2003 01:39 PM

Quote:

Originally posted by bigben2k
Nice! but you still need to get rid of the inner chamber wall: there's nothing to cool there.
I am aware of that...however, still want some comment on this. I have provided that wall just to keep some water trapped inside that inner chamber hoping to get some local turbulence...if you take a closer look you will notice that there are 6 "exits" for the water made in the wall, made with different cross-sectional areas to ensure correct separation of the flow around the outer groove (or channel, if you like).

tex707 05-09-2003 01:42 PM

Quote:

Originally posted by Balinju
no no wait you interpreded me wrong. I didn't say that you have to change you other channels or tubulante fins to spiral, i just posted that picture to make you see the dimplets. that spiral design, i don't know how much it will help in your case. my point was to make some dimplets between those fins.

but you still managed to make me say :eek: with your cad skills

No, I'm not....I have said that the dimplets are not visible on the screencapture...:)...I'm aware what you are trying to tell me...

Glad to see that you guys like my CAD.

tex707 05-09-2003 01:44 PM

Quote:

Originally posted by hara
and i think your block is too tall (thick).
Do you think it could hurt the performance?

bigben2k 05-09-2003 01:51 PM

Quote:

Originally posted by tex707
I am aware of that...however, still want some comment on this. I have provided that wall just to keep some water trapped inside that inner chamber hoping to get some local turbulence...if you take a closer look you will notice that there are 6 "exits" for the water made in the wall, made with different cross-sectional areas to ensure correct separation of the flow around the outer groove (or channel, if you like).
Ok, I didn't see that logic, until you explained it. It would be nice if you could run a plastic prototype through flow testing, then figure out if it's really needed. Otherwise, it only adds to the pressure drop across the block, and unless you plan to use a hefty/beefy pump, you might be missing out on some extra performance.

Quote:

Originally posted by tex707
Do you think it could hurt the performance?
Yes, the extra height lowers your flow speed, which decreases turbulence.

Balinju 05-09-2003 02:16 PM

i think actually your block would perform better with those spirals :D

Very nice looking, and they would not make the same restriction as the fins you put in your block first, but it would be very very difficult to mill. how wide are the channels between each spiral fin??

Fixittt 05-09-2003 03:24 PM

Tex email me the cad files from that last render you just did, the double spirals. I wanna play with it some and see if I cant machine it.


that is if you dont mind.


rwright@oksolutions.com

tex707 05-09-2003 03:36 PM

Quote:

Originally posted by bigben2k
Ok, I didn't see that logic, until you explained it. It would be nice if you could run a plastic prototype through flow testing, then figure out if it's really needed. Otherwise, it only adds to the pressure drop across the block, and unless you plan to use a hefty/beefy pump, you might be missing out on some extra performance.


Yes, the extra height lowers your flow speed, which decreases turbulence.

As I have said previously, this block is, very likely, never going to be made. A person who this block was intended for has taken it to the workshop and people there told him that it is too much trouble to machine it, so I made another, much simpler design.

I don't have enough courage to show you guys that design....:)

Could you, please, make it more clear for me what you mean when you mention flow testing.

tex707 05-09-2003 03:39 PM

1 Attachment(s)
Quote:

Originally posted by Balinju
i think actually your block would perform better with those spirals :D

Very nice looking, and they would not make the same restriction as the fins you put in your block first, but it would be very very difficult to mill. how wide are the channels between each spiral fin??

I am aware of the machining problem with this design...:(

Here's the dimension....

Balinju 05-09-2003 04:44 PM

are those measurments in mm????????????????????????? :drool: :drool: :drool:

how is it possible to mill in a circular direction with 0.59mm endmill :eek: :drool:

Balinju 05-09-2003 04:49 PM

1 Attachment(s)
i think that now you will have to reshape the "holes" in the second wall from where the water exits. Hope that you understands my next diagram.

the circular motion of the water will not let it pass with ease through certain walls because of their direction.

i also included the dimplets for you :dome: (the blue spots)

#Rotor 05-09-2003 06:22 PM

allow me to drop an asteroid into the pond :D


http://3rotor.homelinux.com/images/R...n/tripod01.jpg
http://3rotor.homelinux.com/images/R...n/tripod02.jpg


don't design the block with the aim to make life easy for the coolant to get through it.... that is what bigass pumps are for!

design the block to maximize the energy stored in the velocity of the coolant, by converting it in as much turbulence as possible. Turbulence is the "scrubbing agent" you need to get the hot layer of coolant hugging the surface of the block, to let go.

you will find this philosophy to have a double edged effect, in the form of....... the more imaginative the turbulating inventions are you come up with, the more surface area you are going to end up with... Now that is a double positive. Believe me! not too many of those around these days...

tex707 05-10-2003 05:19 AM

1 Attachment(s)
Quote:

Originally posted by Balinju
are those measurments in mm????????????????????????? :drool: :drool: :drool:

how is it possible to mill in a circular direction with 0.59mm endmill :eek: :drool:

Yes, this is in mm...and no, it is not possible to machine this...not easily, anyway...:)....however, maybe the following could be.:

tex707 05-10-2003 05:27 AM

Quote:

Originally posted by Balinju
i think that now you will have to reshape the "holes" in the second wall from where the water exits. Hope that you understands my next diagram.

the circular motion of the water will not let it pass with ease through certain walls because of their direction.

i also included the dimplets for you :dome: (the blue spots)


You are definitely right about this...

It looks like I'm going to move that inner wall for good...:)

tex707 05-10-2003 05:30 AM

Quote:

Originally posted by #Rotor
allow me to drop an asteroid into the pond :D


don't design the block with the aim to make life easy for the coolant to get through it.... that is what bigass pumps are for!

design the block to maximize the energy stored in the velocity of the coolant, by converting it in as much turbulence as possible. Turbulence is the "scrubbing agent" you need to get the hot layer of coolant hugging the surface of the block, to let go.

you will find this philosophy to have a double edged effect, in the form of....... the more imaginative the turbulating inventions are you come up with, the more surface area you are going to end up with... Now that is a double positive. Believe me! not too many of those around these days...


This ia a good idea...and easy to be brought to life...

Maybe we should try to provide "vortex generators", a solution used in aerospace engineering for creating local turbulence...

hara 05-10-2003 06:27 AM

Quote:

Originally posted by tex707
Yes, this is in mm...and no, it is not possible to machine this...not easily, anyway...:)....however, maybe the following could be.:
That would take a looong time to program on a cnc. Also, keep channels to dimensions like for example 1mm 1.5mm 2mm. Get it?

Balinju 05-10-2003 07:37 AM

hey man, if you remove that wall it will become exacly as our (me and hara) block.

if you want i can send you the cad file of it. it has 10channels of 2mm each. originnally it was designed to have 1.5mm channels and 12 channels, but the machinist had no 1.5mm endmills for us so we had to change the design a little bit.

JCYC5 05-10-2003 08:55 AM

Balinju and hara, would it be possible for you to send me your CAD files just for me to take a look at them? I want to try to see how to work it, lol...

Which CAD program do you use?

tex707 05-10-2003 10:27 AM

Quote:

Originally posted by hara
That would take a looong time to program on a cnc. Also, keep channels to dimensions like for example 1mm 1.5mm 2mm. Get it?

Sure, I know what you mean. However, I think that if one doesn't keep a "standard" channel dimension, that could lead to only one more tool pass per channel, right?

tex707 05-10-2003 10:29 AM

1 Attachment(s)
Quote:

Originally posted by Balinju
hey man, if you remove that wall it will become exacly as our (me and hara) block.

if you want i can send you the cad file of it. it has 10channels of 2mm each. originnally it was designed to have 1.5mm channels and 12 channels, but the machinist had no 1.5mm endmills for us so we had to change the design a little bit.


Sure, I would like to see the CAD files you've made...please e-mail them.

BTW....how do you like this design...it is similar to the one you've made, with a little extra:

tex707 05-10-2003 11:12 AM

1 Attachment(s)
Ooooops….I apologize for the mistake….here’s the assembly as it should look like.

Balinju 05-11-2003 05:26 AM

give me your email or prv me your email, one of them and i will send you the cad file. we used autocad, and secondly sorry for the delay in time, yesterday I had my Maths A-Level Exam. No more maths for this year :evilaugh:

Balinju 05-11-2003 05:34 AM

ok to say what differences there are from your design to ours, our dimplets were way smaller. 0.7mm each. we opted for 0.4mm but the chunk of that kind of drill bid was wider than the space between the channels and the cone, so we had to do with 0.7mm. secondly we have that cone in the middle, its there for turbulance, and flow separation. then that outer line you have made at the end of the fins. that is extra. that channel is way outside the cpu core, it will only restrict the water flow.

If i were you, i would make those spirals more twisted than the block we made, and make more spirals, or channels.
Nigozeg once posted his idea which was somthing similar, but with extremely small spirals and extremly long channels which was extreemly impossible to cnc it.

i would like to see improvements on that design though ;)

JCYC5 05-11-2003 05:59 AM

My email address is JCYC5@hotmail.com

Thanks :)


All times are GMT -5. The time now is 09:45 PM.

Powered by vBulletin® Version 3.7.4
Copyright ©2000 - 2025, Jelsoft Enterprises Ltd.
(C) 2005 ProCooling.com
If we in some way offend you, insult you or your people, screw your mom, beat up your dad, or poop on your porch... we're sorry... we were probably really drunk...
Oh and dont steal our content bitches! Don't give us a reason to pee in your open car window this summer...