Originally Posted by joeyek

What is concerned in my calculation above focus on the heat transfer through the tube to outside, just like the base of a aircool heatsink, yes like u said, the soldering or some other joint technology are absolutely important, but no matter which thchnology u choose the heat transfer through the base is the same, when ignoring the second path for heat loss.
Jaydee, I said that is not important only wanna prove brass is not a loser when acting as the tube in a rad comparing to copper and aluminum, even it has a 1/4 conductive K of copper, that is all. However there is still some space to choose another metal with a lower conductive K according to my calculation, of cource at first make sure all we talk about is the big or huge rad.

Originally Posted by unregistered

the current mfgn method for both copper/brass and alu is furnace brazing
I have been led to understand (no data !) that the thermall resistance of the brazed joint is lower than the soldered one - a lot to due with thickness of the solder 'TIM'

Originally Posted by jaydee116

Ok, I misinterpreted your comments some. I thought you were saying it didn't matter much what the material was for the tubes not just copper brass or AL.

Originally Posted by Cathar

Where Bill is getting at here is matching the PQ curve of the fan to the air-flow vs efficiency curve of a radiator.

If people looked at the thread earlier where someone asked about putting two radiators in air-flow series and I munched the math, it was pretty clear that this was a bad idea. Two radiators in air-flow series is essentially the same as a single double-thickness radiator.

The issue was that the fan was unable to sustain adequate air-flow through the thicker radiators to the point where the extra core rows weren't doing much of anything at all (in fact they were contributing almost nothing).

With a piss-weak fan (and most axial fans are piss-weak) something like a large orificed area single-row cored heater-core, or a tranmission oil style cooler, will be a better match.

2-row heater-cores are designed to typically be matched up with their blower-fans that are pushing 1+ inH2O of air-pressure, which is an easy thing to do for an automotive heater-core blower where at full chop they will easily do ~3inH2O of air-pressure at quite staggering flow rates (in comparison to similarly sized axial fans). Heater-core blowers also tend to sit somewhere where the bulk of their real noise is muffled very heavily, so they don't sound quite as annoying as they really are.

Given a certain sized orifice area and a good bit of nouse, one could easily design a more efficient solution than what we presently have, and still be using fairly quiet fans and getting very good cooling performance. Of course brute-force will always win, but we're talking quiet and efficient here.

Current heater-cores, by my estimate, are perhaps 3-4x more restrictive than what is ideal for a quiet low-pressure fan to work really well with. Ideally we want our fan to be pushing something like 75-80% of its rated air-flow, instead of the 30-40% that we see today with today's dual-row cores. Of course with a more "open" core, the efficiency for air-flow will drop away, but when air-flows are fairly low, this is less significant than one would think.

Something like a 15x15cm cored area heater-core, that was single-row (~ 1/2" to 5/8" thick), with a nice 10-15 degree angled shroud leading into the 12cm low-speed fan that is pulling, and had a fin density around 10-12FPI with ~8mm or so spacing between the tubes would likely perform quite a deal better than a BIX when matched with the same fan.

As you stick on more and more powerful fans, the BIX will come into its own over our low-speed-fan optimised core, but then you're paying for it with noise.

The lessons are there given all the testing that Bill has published in the past for those who are prepared to munch the math.

Originally Posted by joeyek

check the Delta T now, .00274c for copper and .00463c for aluminum and .001c for brass.

Originally Posted by unregistered

and this is the intent of the BI Pro series, a la HW Labs

Originally Posted by unregistered

6#s of sh*t in a 5# bucket
if the rad cannot be mounted via the fan, it will always be a chore

custom cases are the answer, but the bling bling makes it impossible to 'select' a case for all

Originally Posted by jaydee116

I hear ya. Let's also hope BTX never gets off it's feet!

Originally Posted by Groth

You've got a typo there, should be .010 for the brass given your conditions. Out of curiosity, where'd you get the rad with tubes that have surface area on one side only? :D

Originally Posted by Cathar

Yes - I would love to see some custom water-cooling cases.

A cavity at the bottom of the case with 3 x 12cm fan mounts along each side. Can stick in a BI I/II/III, along with 1/2/3 12cm fans as suits the user's budget/needs. A real opportunity there. Make it so the rads can be mounted on either side so the case can be positioned with the fans pointing away from the user to muffle fan noise, and rads facing the user so the user can always see if the rads are getting clogged with dust, and easily cleaned.

As usual, the custom case crowd does make things somewhat difficult though.