Using Zinc to combat electrolysis
 

Has anyone tried using sacrificial metal to eliminate galvanic corrosion?
It would require bonding all metal parts in the cooling system together and to a zinc that is immersed in the cooling fluid. Zinc being the softest and weakest metal, it would get corroded first and "sacrifice" itself for the system.

Weak points include: where would the zinc precipitate, regular maintance of the zinc (if it gets heavily corroded it's ability to sacrifice itself is reduced), and the inconvience of bonding the system.

bonding = connecting the cooling system with wire, possibly the case could be used as a common ground

similiar systems are used on boats to prevent galvanic corrosion on gear in direct contact with water

jman

Zinc is higher on the electrochemical series. It'd own aluminum ever so slowly. Choose between Magnesium, Sodium (bad), Lithium(bad), Calcium and Potassium.

ah, well aluminum isn't normally used on the running gear of a boat so I didn't know that!
but what of the question in general, is a sacrificial metal a good idea?

Well, aluminum is really the only thing that corrodes in our systems. You can just avoid it. That's the easiest way.

Own? Aluminum eats zinc, but yes slowly.
I actually have a workhorse powerboat made entirely of unpainted aluminum. On second thought, I think the steering cable to the outboard is steel... *shudders*. I've never seen aluminum used deliberately in craft without aluminum hulls.

Is a sacrificial metal a good idea? Nothing that would react quickly, I think. We don't want haze and particles. I wouldn't add a third metal like zinc to give copper better fodder than aluminum, because copper will just chew into that zinc and make a mess. With steel bridges and cranes we don't mind a bar of zinc crumbling in the elements, but inside a closed cooling loop we do.

I would consider a sacrificial metal if very slow to corrode - and in practice this means it wouldn't be a third metal but a second. This seems pointless until we consider that the cathode metal of a galvanic couple corrodes less slowly than just by itself. An all copper & brass loop might benefit from, say, tin. The tin would act as a weak corrosion inhibitor.