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Changing the base-plate to 2.5-3mm thickness, dropping the jet/cup ratio to 2d (presently above that), dropping the jet standoff distance to 3d (presently significantly above that), and increasing inter-cup area ratio slightly, would yield a design that at 100W would probably pick up 1-2C or so at 1-2LPM flow rates, but we'd see much flatter performance curve beyond 4LPM at which point the present Cascade design would overtake it.
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Why would increasing the baseplate thickness help when it seems that the overall jet grid area isn't being increased? Would this design have more jets as well?