@ bigben2k: you're welcome! This site inspired me to try watercooling (well, it's PF5080 cooling now

), so it's nice to give something back.
@ Razor6: Yup, it's 2mm sheet aluminium, cut out with a jigsaw, but a Dremel cutting disk will work too. The holes were done with a bench press drill. It is quite simple, really --if you have the tools... The extruded E strip was bought at a local hardware store.
@ Blackeagle: sorry about the size. I usually post at a smaller format but for busy or detailed pictures it got a bit too small. Also I tend to work on a 1600x1200 20" TFT and forget how large it all appears on more common 1024x768 and 1280x1024 setups!
More pics tonight (gotta do boring stuff now... shopping, paying bills etc.).
@ psychofunk: Sure. Originally I made a cardboard template, but I'll do a schematic drawing. I may need some assistance in hosting the doc for download, as I have only picture hosting at the moment. Doesn't this forum have some?