After some time of postponement I finally got some time to start working on this. This is the third block try; it’s got some mistakes so I’m probably gonna go for a fourth try. Which is nice, I keep refining the crafting
I decided to use a similar design to the Polarflo hdd46, with mine being about 1.0" thick vs the polarflo's 1.4". I was aiming for thinner at .75 but that was tryout 1 and it didn't quite work (was lacking the tools).
My next challenge is finding the right metal threaded inserts for the screws because I don't think the plastic is gonna be strong enough to hold it together.