morphling1, same thing happened to me with my air trap. although it wasn't as elaborate as yours, it was a rc fuel tank, it created bubbles and too much turbulence inside of it. tried the fill tube with a T-Fitting, and never looked back, it works great.
at first people didn't believe me, saying that there was something else wrong. they said maybe air is being sucked in because my design and layout was perfect. i said no air. replaced it with a fill-tube, and it runs perfect.
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