Since posting this and thinking about it some more your idea is exactly what I was thinking of doing. Any idea where I can find tygon or silicon tubing in those diameter? Is there a tube store? Medical supply or something?
Just one uncertain thing in my mind is, am I better off without the added heat from the block->res->rad->pump->block setup or with the added flow resulting from the res to rad via 5/8" ID hose, rad to pump via 3/4" ID hose and pump to block via 1/2" ID hose?
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