KILL THE POPUPS!!!...
The 'arc' you're showing in the popup, opps!, I mean pics is negligable. You could always make the block a tad longer so it does'nt cut into the outer walls, if your drawing is to scale a MM or two will do it. Alternativly you could make the outer walls part of the block TOP rather than bottom and have it screwed/bolted on through the baseplate...
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