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Unread 03-27-2003, 09:36 AM   #18
Balinju
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Join Date: Dec 2002
Location: Malta
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Quote:
Originally posted by utabintarbo
I would think that due to the very different qualities of machining Al and Cu, that the machining methods found to work with Al will not necessarily work with Cu. It would be close to starting from scratch. I'm sure fixitt or jd would have more to say regarding this, due to their experience.

Bob
i did not know this
but at least milling in al first i would get some experience since i never milled a water block in my life before, and i am going to mill it using a drill press and an xy table.

today i started my testing on milling. i started with a piece of steel (much harder than al to mill) and i hadn't a milling bit but normal drill bits. i found one which was split into 2 pieces, i got the piece which fixes up with the driller and used a mitresaw to flatten the bottom of the drill bit. i know that a milling bit is much better that i couldn't go and buy one today.

with this method and my drill press i managed to remove about 0.5mm from a piece of steel with no lubricant or coolant (just some water). i think i would at least manage to mill that block in al with a good mill and a good xy table. hope that i am not dreaming
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