If it's going to fit in a 5 1/4 bay, it's gotta be about 40 mm high. There are no PVC fittings that I'd use to slap something together within this height, because it would be a significant flow restriction, IMO. (1/2" PVC fittings). PVC might not look clean to you, but it's very easy to deal with.
As for the mount, it's pretty easy to do: I just took measurements of the screws for my HDD block, and I have the specs written down, with some play, for some mounting flexibility.
But you'd have to tell me if you want the copper to come flush to the case front, or if you want to hide it behind a cover.
You can PM me your e-mail address, and we can pick it up from there: my PM box is near full already.
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