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Unread 07-09-2003, 03:26 AM   #7
Gooserider
Cooling Savant
 
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Join Date: Jun 2003
Location: North Billerica, MA, USA
Posts: 451
Well, looks like there is a concensus...

Four out of five responses said to fly cut it flat first.

(Note to self, next time buy a thicker bar so there is more room for flycutting... This may be a bit tight by the time I get both sides flat...)

Now all I have to do is get a lathe collet big enough to hold one of my larger flycutters so I can do the whole block in one pass. One of the worst things about my Smithy is that the mill head uses an MT-3 taper instead of an R-8. Makes it a real pain and much more expensive to find tooling.

I don't think I'll have to much trouble with heat related distortion, I've set up the machine with a coolant pump using a soluble oil stream. Yesterday when I was fly cutting the rough cut end of the block I found the coolant kept things cool enough that I didn't feel any heat even putting my finger on the cut surface right after a pass. (What I haven't figured out real well is how to keep the cutter from giving everything within five feet a soluble oil shower. I've hacked up a partial crude solution involving hanging cut up laundry soap bottles arround the mill head, but it's a real kludge and only partially effective.)

I do thank everyone for their advice.

Gooserider
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Designing system, will have Tyan S2468UGN Dual Athlon MOBO, SCSI HDDS, other goodies. Will run LINUX only. Want to have silent running, minimal fans, and water cooled. Probably not OC'c
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