TEC manufacturers recommend keeping the ripple under 10% for fullwave rectified 60Hz, so it's a lot of filtering. The caps are one of the major expenses for doing this.
The variac I have is 5A. Probably enough for a 12V, 30A supply, as long as the efficiency of the linear is reasonable. Definitely enough for a 226 Watt TEC supply.
Edit: Don't know anything about replacing the brush.
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