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RedPhoenix: I wont go for 8 fans right away, 4 in push to begin with.
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Hmmm, minor suggestion - Per some of BillA's articles, axial fans will move more volume when pulling air through a core than they will blowing into it... Also I hope you are planning to use shrouds to make your fans as efficient as possible.
[/quote]Are there any better heatercores than this though?[/quote]
Not sure - check Airspirit's heater core data base to find out. I've tried making a list of single pass cores and my list doesn't show anything that big in both dimensions, but I may have missed something. Of course, with a core as big as you're talking about, you might almost be getting into the small car engine rad size range. (FWIW every car rad I've seen has been single pass)
Gooserider