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Water Block Design / Construction Building your own block? Need info on designing one? Heres where to do it

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Unread 06-18-2005, 10:47 PM   #1
dima y
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Default 6800GT waterblock (56K warning)

umm yea that about it here:










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Unread 06-18-2005, 11:14 PM   #2
jaydee
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Excellent job! What kind of equipment did you use to make it? Look like you used tiny endmills for all of it?
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Unread 06-18-2005, 11:17 PM   #3
dima y
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1/2" flat, 1/4" flat, 1/2"Ball End ,3/32" Ball End. Small CNC mill with a toolchanger. Turned out pretty good but since the card will be sitting vertically I didnt bother reducing the weight - 702g - so it a tad heavy for some peoples liking.
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Unread 06-18-2005, 11:25 PM   #4
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Ok, the ball endmills make the tiny looking tool paths. I see the base of the pins was done with ball nose. I like it heavy or not. Good work.
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Unread 06-18-2005, 11:31 PM   #5
dima y
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thank you, much appriciated, I am in a crunch to get my case ready for this
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Unread 06-19-2005, 02:11 AM   #6
Nugit
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Beauty mate!
What size are the inlet/outlet between the delrin and the copper part? they look a tad smalish though it's hard to discern in the pics, but otherwise a ripper block.
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Unread 06-19-2005, 07:49 AM   #7
JFettig
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That looks very nice! absolutely beautiful. One thing I see is the base, it looks like there are grooves in it?

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Unread 06-19-2005, 07:55 AM   #8
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That is a quality piece of design. I seriously would consider going commercial with that.

Weight does not have to be a problem, by the way; I designed a GPU support bracket some time ago to deal with that:



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Unread 06-19-2005, 09:11 AM   #9
j813
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Polycarb too brittle?
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Unread 06-19-2005, 03:09 PM   #10
FL3JM
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Thats some sweet support bracket man! I love that hose holder thingy aswell, looks so elite!
And oh yeah, sweet block aswell hehe!
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Unread 06-19-2005, 04:39 PM   #11
killernoodle
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Quote:
Originally Posted by j813
Polycarb too brittle?
Whats the point of polycarbonate anymore? Do you seriously look under your computer and say "Ooh, look at all that water supposedly flowing through my waterblock!"
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Unread 06-19-2005, 05:47 PM   #12
kaotic504
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thats gotta be the most beautiful 6800 block i've ever seen (to date). man, i love how you integrated quick connects as well. if you thinned out the base, you can save a lot of weight, but i'm sure you know plenty of ways to do cut off some weight, that's really GREAT work! as Nexxo said, i would go commercial with that or patent the top or something.
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Unread 06-20-2005, 12:16 AM   #13
dima y
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I might be happy to make the solidworks models available (too busy to think about it right now), the inlet outlet are for 3/8" OD tubing but can easily be made for 1/2" tubing (in fact 2 mins with solidworks will solve that problem instantly) I couldnt source 1/2" OD John Guest Cartridges thus I went with 3/8" because thats all I had.

I like ABS/Delring/HDPE over polycarb because its alot softer to machine.
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Unread 06-20-2005, 08:26 AM   #14
starbuck3733t
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Ahhhh so that's who makes those inserts. Beautiful block.

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