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Water Block Design / Construction Building your own block? Need info on designing one? Heres where to do it

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Unread 06-01-2003, 05:22 PM   #1
Myten
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DIY vattenblock [modem=0]

waterblock made with dremel and drill.
total cost about 20$ damn those dremel cutwheels are expensive



more pics

loctite reduces the coolness a bit though. ugly brown goo
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Unread 06-01-2003, 10:46 PM   #2
montyt
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I did similar thing .
What pump/ hose size??
What dimensions on impingement slot? I made mine 3mmwide. I think that I made it a bit wide.

Dimensions on slots ect..
Here is mine





Mine is 6 fins .9-1.2mm thick and aprox 2mm slots.
10mm thick block and aprox 8mm deep slots.

Heto 3800 running ½ inch tube. Through motorcycle radiator with a 120mm panaflow @ 7volts. No load (ie machine is file server/firewall) after 1 week (30 deg c idle--full load 37deg)
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Unread 06-02-2003, 03:02 AM   #3
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why have you restricted the outflow that much???
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Unread 06-02-2003, 03:13 AM   #4
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At first I tought.. hey! But now considering the inflow being restricted, and the outflow being 2X's the inflow, then it should be able to handle it quite well without slowing it down to much.

But the easiest solution.. has a dremel. Easy to cut.
Or: when you have a problem and a hammer, everything starts to look like a nail.
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Unread 06-02-2003, 04:10 AM   #5
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Default Re: DIY vattenblock [modem=0]

Quote:
Originally posted by Myten
waterblock made with dremel and drill.
total cost about 20$ damn those dremel cutwheels are expensive



more pics

loctite reduces the coolness a bit though. ugly brown goo
to seal the base use silicon sealent. it will stick very well and also if you get it clear you will see the nice copper base.

did you use the locktite to bond the 2 plastics together ?

what size are your fins /gaps and how deep are they.

have you had chance to test it yet.

Lee
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Unread 06-02-2003, 04:21 AM   #6
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Nice!

I´m also working on something very like that...

-P-
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Unread 06-02-2003, 04:48 AM   #7
wywywywy
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Very nice!!
How thick are the plexi top and the copper?

And do you have a template for the plexi top?
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Unread 06-02-2003, 06:25 AM   #8
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You've got some pretty good pics, but it seems everyone wants a breif explanation of how you got to end product.

A couple Q's:

Are those 2 peices of plexi? Or is it one? What did you use to join them?

Couldn't you have used a clear RTV silicon or something instead of the locktight? Or were you worried about the copper/acrylic joint not being strong enough - 4 screws, but you needed glue? :shrug:

The biggie:
How long did it take you?
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Unread 06-02-2003, 07:41 AM   #9
montyt
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I don’t know about myten but mine runs fine.

It took me two arvos to cut base from copper stock. (Next time I will wear breathing mask as I was coughing up shit for days), 1 arvo to make tops. Two piece tops glued with ariliflex. This stuff sticks great but expensive, I purchased glue same time as Perspex.

I used rtv gasket silicon to join Perspex to base. (be careful not to get it in the channels) as I know that this is designed to withstand glycol ect.

I reamed out barbs, but not happy with size. I am thinking of creating 5/8th system running two pumps in series. But that will be down the track a bit.

Machine is a duron 1300 running at 1500 at stock voltages. MB is jetway MB with thermister under CPU so temps could be anything....

I used a dremel with 3 heavy-duty cutoff blades in the one spindle to give me 2mm wide 8mm deep (at above die trailing off closed to outside.) This leaves .9-1.2mm walls on channels measured with venire calipers. I roughly guessed design and measurements this from cathars specs.

I am happy with this for the moment but would like to improve on this...
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Unread 06-02-2003, 10:50 AM   #10
Myten
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erh many Q's

Q: why did you glue the copperplate to the plexipiece?
A:loctite is not glue and it wont be a problem replacing it with silicon.

Q: are there 2 plexipieces ?
A: Yes, there are 2 plexiplates from the beginning glued as one. the total thickness is 20mm. altough I cant enlighten you in the matter of how they were glued together. but i can tell you one thing. they're real tight and the seal hasnt broken once.
probably some special plexiglue or aceton.

Q:how long did it take ?
A: the dremeling of the channels was the part that took the longest. 1-2 hours perhaps. but i was careful and made sure that i didnt cut too deep. measuring and cooling the metal between runs. the copperplate is 6mm thick.

Q: do you have a template for the top?
A: not really it was made by "free hand". which the somewhat unstraight line of the connectors indicates.
the size is a bit exagerrated with a total of 77 x 95mm
I made sure the inelts werent too close but afterwards I think they coukd be placed a bit closer together.

Q: how big is the inlet?
a: hard to tell really :shrug: when I made it by free hand. 15x3mmat the exit but a bit smaller longer towards the inlet.
the velocity is increased quite a bit. more than I thought it would be.
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Unread 06-03-2003, 07:53 AM   #11
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Default Help needed

hey ppls, im a bit of a newb.:confused: in this aria but i realy want to make a water block for my computer cause the 1; the prices are out of the question and 2; id like to have the experence behind me. i was wondering if any one here hase some pics of constructin or even knows a site where i can go te get a lil info on how to construct a waterblock for ma cpu. please E-mail me at...

seth223@optusnet.com.au (yes im an aussy, dont laugh)

it would be great if any of you can help me here
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Last edited by Seth_jxl; 06-03-2003 at 08:34 AM.
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Unread 06-09-2003, 06:26 AM   #12
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Default Re: Help needed

Quote:
Originally posted by Seth_jxl
hey ppls, im a bit of a newb. in this aria but i realy want to make a water block for my computer cause the 1; the prices are out of the question and 2; id like to have the experence behind me. i was wondering if any one here hase some pics of constructin or even knows a site where i can go te get a lil info on how to construct a waterblock for ma cpu. please E-mail me at...

seth223@optusnet.com.au (yes im an aussy, dont laugh)

it would be great if any of you can help me here
making your own block to save money..... that is a tight one. More so if You do not have any tools yet. I would recommend you concentrate on your 2nd objective, that of getting the experience. There you are spot-on. this hole site is filled up with pictures and threads about just that, making your own block.
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Unread 06-09-2003, 08:14 AM   #13
montyt
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on the forums
www.overclockers.com.au http://www.members.optushome.com.au/montyt/H20_No2/H2O_No2.html my web site
and procooling forum as you can tell as they are great.


Research a lot. You probably won’t get the best performing block but it should do well.

Buy a dremel, butane burner, a drill, hacksaw and some copper stock and some Perspex if you wish.

and get creative. the fun is in the satisfaction of doing it yourself.
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Unread 06-10-2003, 04:32 AM   #14
Seth_jxl
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thax for that fite montyt, i have been doing alot more resarch and i now currently am on my way to finishing my RES for my sub pump. i have been pondering wether i should build a 2 layer WB or a one layer WB ( such as the one on this web site ). what are your thoughts on that WB on the web site? dose it look any good to you?
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Unread 06-10-2003, 09:14 AM   #15
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Seth_ixl: Maybe I´m exaggarating things a bit, but the crossdrilled WB:s (one layer) are, well, it´s like comparing an American Civil War musket with a modern assault rifle.
The crossdrills have an outstanding record, but they are de facto aging. Go for a modern design.
regards
Mikael S.
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Unread 06-11-2003, 01:32 AM   #16
Seth_jxl
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hahahahaha very nice comparison, I didn’t think that it would be all that great; I was just hoping that I was wrong. so I’m guessing the plexy glass and routed copper block is the way to go the ay? Can I use a normal router to cut than channels in the copper block?
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Unread 06-11-2003, 05:36 AM   #17
montyt
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i used heavy duty dremel cut off blades to create slots.

what you use and how you use it is limited buy your imagination, the results will vary.

many people have created a version of lrww blocks and most have used dremels.
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Unread 06-14-2003, 07:42 AM   #18
winewood
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Quote:
i have been pondering wether i should build a 2 layer WB or a one layer WB
On a personal note, I believe that the tooling process or construction of a thermal concept should not determine the validity or greatness of a block. The more layers, the more room for failure in some cases. A single piece of metal has better transfer of heat instead of a joint inbetween. I think its more relevant to say, "what am I attempting to accomplish" and then the design comes into play. Currently the better designs I have seen are multiple layers for core cooling, and simple top-bottom blocks for tec capable strategies. However, just because a design is popular or shows good numbers doesn't eliminate a category for another application or different use. Flow, restriction.. all these will need to be a consideration.

I think a layer cold be removed from Cathars block if you found a process that could cut the top in a more efficient and cost saving way thus combining the principles of the two. If you did that, would that degrade his block in any way? No. Would it be in a different category? Yes.
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