Go Back   Pro/Forums > ProCooling Technical Discussions > General Liquid/Water Cooling Discussion > Water Block Design / Construction
Password
Register FAQ Members List Calendar JavaChat Mark Forums Read

Water Block Design / Construction Building your own block? Need info on designing one? Heres where to do it

Reply
Thread Tools
Unread 09-17-2005, 08:37 PM   #26
GlassMan
Cooling Neophyte
 
Join Date: Nov 2004
Location: Kentucky USA
Posts: 64
Default

Quote:
Oh, and I agree - this is pretty close to sheer madness.
Maybe, but I must have one. Sometimes form and function meet at a pinnacle. This is my chance to own and use one of these rarities. Impatiently waiting for it to be ready.

Quote:
Correct on all accounts. I did my best to ensure that the block allowed as free flowing of an exit path for the water as possible, as well as eliminating any and all calls for a possible third barb.
Do you plan on making a plate without the extra exit path to test for effectiveness? If it's not necessary, there seems to be a small stiffness benefit and machining (cost) savings. For those that want a 2nd outlet, it seems it would be easy to arrange , for an exorbitant extra charge of course.

edit: I read ocau post, it seems you are quite confident the extra exits work well.

Last edited by GlassMan; 09-18-2005 at 07:12 AM.
GlassMan is offline   Reply With Quote
Unread 09-17-2005, 11:26 PM   #27
Bundles
Cooling Neophyte
 
Bundles's Avatar
 
Join Date: Mar 2003
Location: Scotland
Posts: 32
Default

Quote:
Originally Posted by Cathar
Oh, and I agree - this is pretty close to sheer madness.
Yeh, thought you wouldn't disagree on that, lmao!

When it comes to needing aerospace machining methods and what not, things are getting silly.

Maybe you could turn your attention to air cooling and bring that up to date, lol.
__________________
"Okay, okay! I take it back. Unf*ck you!!!"
Bundles is offline   Reply With Quote
Unread 09-18-2005, 02:43 AM   #28
tong
Cooling Neophyte
 
tong's Avatar
 
Join Date: Mar 2005
Location: Ludlow, MA
Posts: 89
Default

So the question still remains... when are they getting reelased? i got a bud in australia for a few months on work, and was gonna ahve him pick one up for me and save shipping and customs and stuff, cost.
__________________
My Heatware

My Ebay
tong is offline   Reply With Quote
Unread 09-18-2005, 03:35 AM   #29
Etacovda
Cooling Savant
 
Join Date: Feb 2004
Location: Dunedin NZ
Posts: 735
Default

lol, if the 20$ to post it is an issue, then you're going to freak when you see the price of the actual block....
__________________
Hypocritical Signature I tried to delete: Procooling: where scientific principles are ignored because big corporations are immune to mistakes and oversights.
Etacovda is offline   Reply With Quote
Unread 09-18-2005, 05:52 AM   #30
cotdt
Cooling Neophyte
 
Join Date: Jul 2005
Location: CALIFORNIA
Posts: 50
Default

oh man i want one...
__________________
SilentPCReview.com
Silence = no fans, no harddrive
cotdt is offline   Reply With Quote
Unread 09-18-2005, 09:30 AM   #31
tong
Cooling Neophyte
 
tong's Avatar
 
Join Date: Mar 2005
Location: Ludlow, MA
Posts: 89
Default

hey that's $20 i can spend on somethign else lol.
__________________
My Heatware

My Ebay
tong is offline   Reply With Quote
Unread 09-18-2005, 02:15 PM   #32
Nugit
Cooling Neophyte
 
Join Date: Jun 2003
Location: Aalborg, Denmark
Posts: 85
Default

Quote:
Originally Posted by Cathar
Have gathered some results with the G7 vs the G5, and am busy constructing such a post. The G7 is NOT a quantum leap forwards at the higher pumping powered end, nor was I ever expecting it to be such.
A quantum leap, although it sounds pretty big is actually the smallest possible change. Sorry address such a small detail, I just had to read it over again to get what you meant.
Nugit is offline   Reply With Quote
Unread 09-18-2005, 03:51 PM   #33
Cathar
Thermophile
 
Cathar's Avatar
 
Join Date: Sep 2002
Location: Melbourne, Australia
Posts: 2,538
Default

Quote:
Originally Posted by Nugit
A quantum leap, although it sounds pretty big is actually the smallest possible change. Sorry address such a small detail, I just had to read it over again to get what you meant.
I think the phrase relates to the old show "Quantum Leap", where a "quantum leap" was anything but the "smallest possible change".

Also a quantum leap, even in physics terms, implies a spatial discontinuity. The particle is believed to not physically exist between one location and the next location. It doesn't just move fast from one spot to another, it was at one place before and suddenly it's at a different place. A discrete non-continuous change has occurred such that one cannot track the path from start to finish.

This is how the term "quantum leap" when describing big differences came about. It refers to a point of discontinuity between the origin point and the end point such that one cannot clearly understand how one got from A to B.

Just to nit-pick right back atcha.
Cathar is offline   Reply With Quote
Unread 09-18-2005, 07:14 PM   #34
Bundles
Cooling Neophyte
 
Bundles's Avatar
 
Join Date: Mar 2003
Location: Scotland
Posts: 32
Default

Quote:
Originally Posted by Cathar
It refers to a point of discontinuity between the origin point and the end point such that one cannot clearly understand how one got from A to B.
So Jack Daniels makes me quantum leap sometimes then
__________________
"Okay, okay! I take it back. Unf*ck you!!!"
Bundles is offline   Reply With Quote
Unread 09-18-2005, 09:39 PM   #35
Etacovda
Cooling Savant
 
Join Date: Feb 2004
Location: Dunedin NZ
Posts: 735
Default

Always read the small print, bundles (sorry, i had to) - woops, it appears i quantum leaped the 'ed' on unexpected
Attached Images
File Type: jpg quantum.jpg (79.6 KB, 58 views)
__________________
Hypocritical Signature I tried to delete: Procooling: where scientific principles are ignored because big corporations are immune to mistakes and oversights.

Last edited by Etacovda; 09-18-2005 at 10:44 PM.
Etacovda is offline   Reply With Quote
Unread 09-18-2005, 11:33 PM   #36
pHaestus
Big Player
Making Big Money
 
pHaestus's Avatar
 
Join Date: Aug 2001
Location: irc.lostgeek.com #procooling.com
Posts: 4,782
Default

So my Storm G5 is now obsolete? Just like the Cascade that preceded it on my main rig. Time marches ever onward
__________________
Getting paid like a biker with the best crank...
-MF DOOM
pHaestus is offline   Reply With Quote
Unread 09-18-2005, 11:45 PM   #37
Bundles
Cooling Neophyte
 
Bundles's Avatar
 
Join Date: Mar 2003
Location: Scotland
Posts: 32
Default

Quote:
Originally Posted by Etacovda
Always read the small print, bundles (sorry, i had to) - woops, it appears i quantum leaped the 'ed' on unexpected

LOL! nice one mate.
__________________
"Okay, okay! I take it back. Unf*ck you!!!"
Bundles is offline   Reply With Quote
Unread 09-19-2005, 12:53 AM   #38
Cathar
Thermophile
 
Cathar's Avatar
 
Join Date: Sep 2002
Location: Melbourne, Australia
Posts: 2,538
Default

Quote:
Originally Posted by pHaestus
So my Storm G5 is now obsolete?
Indeed it is.

I project that the right end of the G7's line would end at about ~7.3-7.4C on the old Procooling testbed charts, at around 1.75-1.80gpm.

I'm in the process of measuring where the left side of the line would sit at flow rates less than that point. The theory tells me that at 0.5gpm that it would project to sit at around 9.7C on the Procooling charts.
Cathar is offline   Reply With Quote
Unread 09-19-2005, 02:22 AM   #39
Cathar
Thermophile
 
Cathar's Avatar
 
Join Date: Sep 2002
Location: Melbourne, Australia
Posts: 2,538
Default

I really am starting to become increasingly convinced that waterblock performance is hitting a wall.

With a ~100mm² CPU die size, and 6W of hydraulic pumping power, my waterblocks have exhibited roughly the following historical progression of effective convectional transfer efficiencies:

"Concept Block" - original WW precursor with plastic slit nozzle Prototype: ~62000 W/m²K
White Water x 1mm channels: ~67000 W/m²K
White Water x 0.8mm channels Prototype: ~71000 W/m²K
Free (un-nozzled) Jet Array Against flat base-plate (1mm jets) Prototype: ~55000 W/m²K
Mini-cupped free jet (un-nozzled) Prototype: ~65000 W/m²K
Cascade: ~72000 W/m²K
Cascade SS: ~74000 W/m²K
Cascade XXX Prototype: ~80000 W/m²K
Storm/G1 Prototype: ~50000 W/m²K
Storm/G3 Prototype: ~65000 W/m²K
Storm/G4: ~77000 W/m²K
Storm/G5: ~85000 W/m²K
Swiftech STORM (G4 Rev2): ~83000 W/m²K
Storm/G5 w/ G4 Rev2 optimisations (theoretical): ~91000 W/m²K (projected estimate)
Storm/G5 w/ G7-level optimisations (theoretical): ~94000 W/m²K (projected estimate)
Storm/G7: ~105000 W/m²K

Now in all that, the difference from the White Water to the Storm/G7 is about exactly 3.0C better for a 100W heat load on a 100mm² CPU die size. Overclocking-wise though the newer blocks do a fair bit better than what such a small temperature difference would otherwise imply.

The trek from 62000 to 105000 has been long and hard. In order to match a Storm/G7 in a copper implementation would take an h(eff) of around 120000 W/m²K, and to be honest I can't see that happening. Even if there was a block done in silver with an h(eff) of 120000 W/m²K, then performance would only improve by around 0.004 C/W (0.4C in 100W) [or by a projected ~0.25C better on the Procooling test charts].

We've seen micro-channel designs, pin grid array designs of various types, WW-variants by the dozen (the 1A-Cooling 1A-HV4 is effectively a WW-variant), and through it all we haven't seen a single design that threatens to hit anything much above 80000 W/m²K with ~6W of hydraulic pumping power on a ~100mm² CPU die.

Call it a magniloquent declaration if you will, and I'm sure plenty of you will , but I'll wait to be proven wrong and I'll believe it when I see it independently tested, verified, and head-to-head against a G7 on a testbed that's measuring actual die temperatures (NOT IHS case-temps which I believe is fundamentally flawed due to uncontrollable variances in IHS-CPU die contact).

Last edited by Cathar; 09-19-2005 at 06:18 AM. Reason: Added in results for select prototypes
Cathar is offline   Reply With Quote
Unread 09-19-2005, 03:54 AM   #40
giorgioprimo
Cooling Neophyte
 
Join Date: Sep 2004
Location: italy
Posts: 3
Default

Signed.....
giorgioprimo is offline   Reply With Quote
Unread 09-19-2005, 04:09 AM   #41
bobo5195
Cooling Savant
 
Join Date: Aug 2005
Location: uk
Posts: 400
Default

surely the blocks especially the storm are not cooling by convection but by conduction (yes i know nitpicky). I would of thought the whole point of the storm is to increase reynolds number levels and provide a nice thick v tubulent ther.mal boundary layer for heat to transfer to. Certainly the dimensions of the storm block inducate that water is mostly movin in the thermal boundary layer region.

Linky about thermal boundary (bring ur text book)
http://scienceworld.wolfram.com/phys...daryLayer.html
bobo5195 is offline   Reply With Quote
Unread 09-19-2005, 04:22 AM   #42
Cathar
Thermophile
 
Cathar's Avatar
 
Join Date: Sep 2002
Location: Melbourne, Australia
Posts: 2,538
Default

Convection is the transfer of heat energy involving a moving non-solid (eg. a liquid or a gas).

Conduction is the transfer of heat energy through effectively static (immobile) bodies of mass.

The thing that differentiates convection from conduction is that in convection the non-solid is able to move and redistribute the heat away from the point where it is entering the non-solid, thereby typically providing a higher rate of heat transfer than if the non-solid was not moving at all.

Most assuredly all waterblocks work by means of convection.

Last edited by Cathar; 09-19-2005 at 04:28 AM.
Cathar is offline   Reply With Quote
Unread 09-19-2005, 06:53 AM   #43
Les
Cooling Savant
 
Join Date: Oct 2001
Location: Wigan UK
Posts: 929
Default

Quote:
Originally Posted by Cathar
I really am starting to become increasingly convinced that waterblock performance is hitting a wall.

With a ~100mm² CPU die size, and 6W of hydraulic pumping power, my waterblocks have exhibited roughly the following historical progression of effective convectional transfer efficiencies:

"Concept Block" - original WW precursor with plastic slit nozzle Prototype: ~62000 W/m²K
White Water x 1mm channels: ~67000 W/m²K
White Water x 0.8mm channels Prototype: ~71000 W/m²K
Free (un-nozzled) Jet Array Against flat base-plate (1mm jets) Prototype: ~55000 W/m²K
Mini-cupped free jet (un-nozzled) Prototype: ~65000 W/m²K
Cascade: ~72000 W/m²K
Cascade SS: ~74000 W/m²K
Cascade XXX Prototype: ~80000 W/m²K
Storm/G1 Prototype: ~50000 W/m²K
Storm/G3 Prototype: ~65000 W/m²K
Storm/G4: ~77000 W/m²K
Storm/G5: ~85000 W/m²K
Swiftech STORM (G4 Rev2): ~83000 W/m²K
Storm/G5 w/ G4 Rev2 optimisations (theoretical): ~91000 W/m²K (projected estimate)
Storm/G5 w/ G7-level optimisations (theoretical): ~94000 W/m²K (projected estimate)
Storm/G7: ~105000 W/m²K)
.
Not in disagrement with my old "Fantasy Cooling" when C/W(TIM)" is adjusted to the "more accepted 0.06c/w"(from 0.1c/w).(link and link
Updated version(terminology and C/W(TIM)=0.06) is attached.


Quote:
Originally Posted by Cathar
Now in all that, the difference from the White Water to the Storm/G7 is about exactly 3.0C better for a 100W heat load on a 100mm² CPU die size. ).
Difficult to comment further without access to this data
Attached Images
File Type: jpg Fantasy1.jpg (38.0 KB, 35 views)

Last edited by Les; 09-21-2005 at 06:39 PM.
Les is offline   Reply With Quote
Unread 09-19-2005, 07:02 AM   #44
Cathar
Thermophile
 
Cathar's Avatar
 
Join Date: Sep 2002
Location: Melbourne, Australia
Posts: 2,538
Default

Indeed Les, those figures were all derived with a 0.06 TIM C/W assumed. Had postulated much higher h(eff) figures in the past due to using a higher TIM resistance, but went back and recalculated against a 0.06 TIM C/W value.

Quote:
Originally Posted by Les
Difficult to comment further without access to this data
Yeah, I'm always going to be a little coy on divulging key specifics Les, for the usual reasons. Am pretty much convinced that the White Water and the Cascade both could've done with a thicker bp, especially so since I discovered that one of the thermal probes was faulty at about the same time as I released the Cascade. Oh well.

Without divulging exact details, the G7's bp thickness is far more in line with what works better both in theory and in practise.
Cathar is offline   Reply With Quote
Unread 09-19-2005, 07:13 AM   #45
Les
Cooling Savant
 
Join Date: Oct 2001
Location: Wigan UK
Posts: 929
Default

Quote:
Originally Posted by Cathar
Indeed Les, those figures were all derived with a 0.06 TIM C/W assumed. Had postulated much higher h(eff) figures in the past due to using a higher TIM resistance, but went back and recalculated against a 0.06 TIM C/W value.
Yeah.
The importance of Incoherent's work in this area cannot be over estimated.(link)
Les is offline   Reply With Quote
Unread 09-19-2005, 07:21 AM   #46
Cathar
Thermophile
 
Cathar's Avatar
 
Join Date: Sep 2002
Location: Melbourne, Australia
Posts: 2,538
Default

Quote:
Originally Posted by Les
Yeah.
The importance of Incoherent's work in this area cannot be over estimated.(link)
Indeed. I followed his work intently and did my best to mimic what I could of it in my own inadequate-in-comparison way, and came to a ~0.065 C/W value but with admitted caveats of my testing's limitations, all of which pointed to the value being a little lower than that. That was close enough for me to put faith in a flat 0.060 C/W TIM value as per Incoherent's work.
Cathar is offline   Reply With Quote
Unread 09-19-2005, 03:39 PM   #47
bobo5195
Cooling Savant
 
Join Date: Aug 2005
Location: uk
Posts: 400
Default

I think that you might be wrong there. A thermal boundary layer (thin layer of liquid above the surface) , is where conduction is the dominant transfer medium in the fluid. Conduction does occur in fluids but it only dominates over small distances such as the exit of the jets on the storm seris of blocks. What your effectively saying is that the prandtl number is infinite, whihc is not the case.

My estimation is that the exit to the storm is all thermal boundary layer. If it is not boundary layer then it should be by design as by definition the boundary layer is where most of the special luvly heat transfer takes place, or at least the major part of the thermal gradient.

Conduction is heat transfer in a stationary medium; not nescessarly a solid.

Last edited by bobo5195; 09-19-2005 at 04:15 PM.
bobo5195 is offline   Reply With Quote
Unread 09-19-2005, 04:40 PM   #48
Les
Cooling Savant
 
Join Date: Oct 2001
Location: Wigan UK
Posts: 929
Default

Probably the most handy definitive view of "fluid to solid" heat transfer is in Antoine Dechaume's article (link)
Les is offline   Reply With Quote
Unread 09-19-2005, 05:03 PM   #49
bobo5195
Cooling Savant
 
Join Date: Aug 2005
Location: uk
Posts: 400
Default

nah i'll stick with imperial college mechanical engineering 2nd year heat transfer course. It has such highly inteligent comments as "mike is a loser" and "I like meat" but it makes the overclockers piece look exceptionally brief and light in places, plus ive got the science museum uber libary for help and my housemate famously declared "convective heat transfer is sexy" so he could answer some his questions.

I'm having a read now and i think i disagree with some of the stuff in there as its obviously dumbed down. One of my lectures loves that book on fluid motion though.
bobo5195 is offline   Reply With Quote
Unread 09-19-2005, 06:39 PM   #50
Cathar
Thermophile
 
Cathar's Avatar
 
Join Date: Sep 2002
Location: Melbourne, Australia
Posts: 2,538
Default

Quote:
Originally Posted by bobo5195
I think that you might be wrong there. A thermal boundary layer (thin layer of liquid above the surface) , is where conduction is the dominant transfer medium in the fluid. Conduction does occur in fluids but it only dominates over small distances such as the exit of the jets on the storm seris of blocks. What your effectively saying is that the prandtl number is infinite, whihc is not the case.
No, now you're being nit-picky in the extreme, and taking the discussion into a topic of philosophical classification.

Of course I'm aware of the static layer/film of water molecules that are in contact with the metal's surface and that the primary means of heat transfer from the metal into those molecules is conduction. Never meant to imply that the Prandtl number is infinite.

The issue is how thick is that layer of static conduction? The thickness of the pure-conduction layer is directly affected by the motion of the water. Since the conduction layer is made of a liquid and is affected by means of liquid motion, then it merely becomes part of the overall definition of convection.

We can get philosphical about it if you want. Convection is a thin layer of conduction through a liquid at a thermal boundary followed by heat transfer through means of motion. Given that the thermal boundary layer is affected by fluid motion it is therefore no longer an invariable static body of mass and thus this action collectively falls under the umbrella definition of the "convection process". If you want to argue that the convection process involves some amount of conduction, fair enough, but the whole process is not purely conduction because of the variable nature of the conduction layer.

Quote:
My estimation is that the exit to the storm is all thermal boundary layer. If it is not boundary layer then it should be by design as by definition the boundary layer is where most of the special luvly heat transfer takes place, or at least the major part of the thermal gradient.
Perhaps we're just quibbling over clarification of terms. You're basically saying that as close to all molecules of water entering as possible are actively involved in the thermal transfer process (what I call convection, what you're calling conduction but that which I believe still falls in the term convection), and yes, I agree with you. That is the singular driving thought paradigm behind all my block designs => "How can I make ALL of the water molecules become directly involved in the transfer of heat from the metal into the liquid".

Of course, that's exactly what micro-channels try to do by literally forcing/constraining all water molecules to act within the thermal boundary layer, but all true micro-channel implementations have tremendous issues with pressure-drop management as well as cloggage (<0.1mm channels clog very easily despite best efforts), and those are the additional knurs that can't be dismissed for enthusiast watercooling use.

Quote:
Conduction is heat transfer in a stationary medium; not nescessarly a solid.
Indeed. Look up though. At no point did I say that conduction had to be through a solid. I said conduction occurs through a static (immobile) body of mass. This means that "mass" that can be a liquid, gas or solid, which is the same thing you said just above, just worded differently.

I appreciate that you're just trying to flex the theoretical muscle and classify what's going on. I'm just using commonly used terms of thermal transfer performance as a handy means of performance measurement/classification. If you want to argue that it's pure conduction then that's somewhat outside the general broad level discussion that we're trying to achieve here.

Last edited by Cathar; 09-19-2005 at 06:44 PM.
Cathar is offline   Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump


All times are GMT -5. The time now is 06:21 AM.


Powered by vBulletin® Version 3.7.4
Copyright ©2000 - 2025, Jelsoft Enterprises Ltd.
(C) 2005 ProCooling.com
If we in some way offend you, insult you or your people, screw your mom, beat up your dad, or poop on your porch... we're sorry... we were probably really drunk...
Oh and dont steal our content bitches! Don't give us a reason to pee in your open car window this summer...