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Water Block Design / Construction Building your own block? Need info on designing one? Heres where to do it

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Unread 02-19-2003, 08:53 PM   #1
#Rotor
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Default Less than 3 Hours..... :)

From:


to:




Start Date/Time: 2/19/03 5:09 PM
End Date/Time: 2/19/03 8:03 PM
Elapsed: 2:53:56


that is my best so far....


More detail
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Unread 02-19-2003, 09:10 PM   #2
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hrm, I've seen you're work, and it would seem you know a good bit about drill presses. I recently bought a 1/3 hp drill press, and it takes forever to drill a hole(ive tried lots of speeds)in thick material(1/2 copper in my case). Is this normal? My drill press isnt bogging down at all, unless i press REALLY hard. Seems odd. I tried a titanium bit brand new, no difference from bits years old. Any thoughts?
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Unread 02-19-2003, 09:29 PM   #3
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here is what I do.... first I punch-Drill the grid, in my case using a template. I do this because I make all my block in this fashion and for mass production a template works much faster. You would probably use a punch and hammer, to transfer the grid centers onto the copper.

As in this picture, illustrating the locations printed out onto paper.....

after that, I use a drill bit about 40% in diameter, of the final hole required. This drill bit is used to pre-drill all the holes to depth and act as a guide to the final bit. you will find it much easier and your accuracy will greatly improve, even though it might take a bit longer, since you need to run through all the holes twice.

other than that, do not be hasty.... you are busy with artwork, and all good things take time..... heheeh ya right.. look who's talking....
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Unread 02-20-2003, 07:28 PM   #4
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with what program do you use to make your prints out of? and what do you mean by punch?
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Unread 02-20-2003, 08:23 PM   #5
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I use AutoCAD 2000

punch... as in use a sharp nail or preferably a punch, and a hammer(NO Not the CPU) , then gently punch an small indentation into the copper, exactly where you want the center of each hole to be. This will prevent the bit from drifting off target, while you drill...


once all the holes are punched it's as easy as this



the end resault should look something like this.....
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Unread 02-20-2003, 09:52 PM   #6
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You used marine goop to seal it all up? No solder?

It looks like a single piece, a very nice look Great job.
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Unread 02-20-2003, 10:28 PM   #7
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no solder what so ever.... that is one thing I have never done, soldering a block together is absolutely not my forty
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Unread 02-20-2003, 10:45 PM   #8
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I must say that I am fond of your block, what kind of temps do you get?
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Unread 02-20-2003, 11:41 PM   #9
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what screws do you use..sorry for the newb question, just trying to get some suggestions

and the marine goop wont melt or anything?
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Unread 02-21-2003, 03:35 PM   #10
babyeater
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You manage to get those holes very close together .
I am making a GPU and CPU block at the minute using your design . I must say it is very simple and it is an ingenious design.
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Unread 02-21-2003, 03:44 PM   #11
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Hey rotor!!

one big difference, upto now, everyone using your method has been using 4 screws. if i'm spotting you pic correctly, i see only 2 screws. if that's true, then we've got a true premiere.

in my style of plagiarism that would save me personally about an hour.

what impresses me too is how u got that finish so fast.
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Unread 02-21-2003, 04:51 PM   #12
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No I do use 4 bolts too..., just with that block, I designed it such that the bolts are not visible from the top......



as you can see from this earlier but similar specimen.

I'm using countersunk allen-key 8nc32 Stainless steel bolts.

This is what they look like

as for the closeness of the holes, indeed..... The closer together they are, without cutting into another, the closer to perfection each pin will be..
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Unread 02-21-2003, 05:47 PM   #13
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so what kind of temps are you getting with this block?
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Unread 02-22-2003, 12:42 AM   #14
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normal cooling I can sustain an approximate 33º to 36ºC full load temp in a room with 24.7ºC air and a heater core with shrouded 120mm Panaflow on 7 volt, in a mini tower with the GPU included...

take note that these temps are not on die readings, they are external calibrated probe reading from underneath the CPU core, so in no way can they be taken as actual core temps....

But I like to look at it this way, If one can keep the under side of your CPU at -4ºC while crunching away some DC. then you are definitely doing something right..
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Unread 02-22-2003, 06:14 PM   #15
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how did you get -4c?
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Unread 02-22-2003, 08:36 PM   #16
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well, I photo-shopped it, how else do one get -4 C

this should give some hints.....


and that not entirely un-aided either....
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Unread 02-22-2003, 08:47 PM   #17
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ooo see, that makes sense.
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Unread 02-22-2003, 09:34 PM   #18
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nice peltier action...but why are u using a RCA connector for power?
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Unread 02-23-2003, 10:30 AM   #19
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was the only thing I had at the time...

what?
U think it can't handle the amps????..... I'm going to have to argue with you on that.... Molex couplings are ten times worse at handling amps...

and I have been using RCA's ever since I used the first one....3 years ago...

granted, there are better connectors out there... automotive has some real nice airtight couplings to die for... but you are going to die a poor guy, if you want them
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Unread 02-23-2003, 11:43 AM   #20
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Just a question, i don't know if you said it before or in another thread, but how deep are your holes and how high is your base plate?
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Unread 02-23-2003, 11:51 AM   #21
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imho it would seem having power on an RCA connector is a bad idea...the male connector is way to easy to short out...
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Unread 02-23-2003, 01:26 PM   #22
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Quote:
Originally posted by Balinju
Just a question, i don't know if you said it before or in another thread, but how deep are your holes and how high is your base plate?

on his website it says that the holes get deeper as you get to the edge.
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Unread 02-23-2003, 01:35 PM   #23
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I use VDFC which means the hole depth changes, with respect to the hole's location in the block, as well as the intended purpose of the block.... IE. for use with peltiers, or for using it straight on the CPU....
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Unread 02-23-2003, 01:42 PM   #24
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are the holes connected together finally?
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Unread 02-23-2003, 01:52 PM   #25
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jip.... each hole connects to the 4 holes around it with a thin slot, cut with a dremmel... so as to create the pins and allow the fluid to get through the block.... actually very simple, the idea, but it works like a charm..... the formed pins are "concave-square" with is absolutely ideal for heat-transfer from copper into water, as it maximizes the ratio between the pins surface & volume. not to mention the increased turbulence as a result of the sharper than 90º corners of the pin....
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Last edited by #Rotor; 02-23-2003 at 04:29 PM.
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