Re: logical set 60000, error -1
Snap-tech explained to me that the starting point is only in play if the array was built using OS v2 and was later upgraded to v3 up. So the starting block being at different location on the larger drive is OK as long as it is not in Position 1 (10000).
ShrewLWD did your low level utility do a surface check. If not use a utility like SpinRite to check and block out all bad sectors. You do not need seek and sector errors on raid5 arrays.
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