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General Liquid/Water Cooling Discussion For discussion about Full Cooling System kits, or general cooling topics. Keep specific cooling items like pumps, radiators, etc... in their specific forums. |
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#26 | |
Cooling Neophyte
Join Date: Jun 2003
Location: Solarian League
Posts: 66
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![]() anyway i think the best way to prevant failure is to just do a regular mantaiance check say onice a week, you just pop open the case check the horse, check the comps to make sure they look like theyre functing correctly etc. or maybe extend that peroid to onice a month do a check up but then again if you bother the system more chance of failure so.... but if you do regularly check upon the system u could possiable avert an severe system failure |
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#27 | ||||||||||||||
Cooling Savant
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Many folks may view me as excessivly paranoid for even starting this thread, but I do see a need for balance in design. Just where the balance is drawn can be debated, but it is easy to stake out the extremes.
On the one side, not taking ANY precautions makes the system an expensive failure waiting to happen. The other extreme is to add so many safety functions that the system becomes overwhelmed and non-functional. It is not unlike the debate in the computer security business between ease of use and security, it is difficult to do both. My opinion is that it is important to have failure detection, and to design so as to reduce the odds of failure. However good design is more critical than failure detection (it is better NOT to have the failure than it is to detect it!) Failure detection should be limited to failures that are fairly likely. Shouldn't be expensive, and must not be so complex as to become a possible failure source of their own. Ideally it should provide useful information even when NOT detecting a failure. A thermometer is a good example - it tells how hot the system is normally, but can trigger a shutdown if it goes over range. A leak detector isn't good this way, but it provides a valuable and low cost safety function. Solarian League is IMNSHO going way into the overkill range, and possibly making some bad design decisions as well. Quote:
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However this seems overly complex, the water will reach the bottom of the case soon enough, so put a sensor or two there and be done with it. (My server case has two chambers, so I'd need a sensor for each side) If one wanted to get a bit fancier, the pump and the rad seem to be the biggest potential leakers, so put each in a tray and add a sensor to the trays. Quote:
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I'm thinking more in terms of ONE relay, and maybe a 'wall wart' power supply. A $10 flood alarm from Home Depot. The rest of the sensors would be in the system already for other monitoring, and just feed the 'kill relay' as an extra step. ------------------ Quote:
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As to seal grooves, I wasn't planning on them. I was planning to use flat surfaces with a liberal layer of RTV or aviation Form-a-gasket between them, with 6/32 bolts holding things together. I might also use a thin gasket, but didn't think it was really needed. Quote:
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[quote]bigben2k: No, a hose split is not reasonable, neither is a blow off. To make sure it doesn't happen you use hose clamps and forget about it. That's what I meant by "good design". [quote] Not saying it's LIKELY, but I am saying it's possible. It isn't WC'ing a PC, but I've seen each of those failures in automotive fluid systems. The stresses are lower, but I don't see anything magic in a WC system that makes them impossible. (But I'm planning design to make them less likely!) Quote:
I am planning to do all copper and brass, so corrosion shouldn't be an issue, I'm also not planning on O-rings or plastic parts other than PVC pipe and the braided poly reinforced hose. I'm guesstimating that I would set my 'panic shutdown' water temp around 50-75*C, which should be well within safe limits for the plumbing. I assume that OCP is 'Over Current Protection', correct? Is there a low cost way of ensuring that it works? Thanks, Gooserider
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Designing system, will have Tyan S2468UGN Dual Athlon MOBO, SCSI HDDS, other goodies. Will run LINUX only. Want to have silent running, minimal fans, and water cooled. Probably not OC'c |
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#28 |
Cooling Neophyte
Join Date: Jun 2003
Location: Solarian League
Posts: 66
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haha i aknowledge that i'm going overboard, but i tend to do that
![]() i probably as in 99.9% won't even do any of the ideas that i have presented in this thread, its just some idea that i throwed into the mix ![]() anyway what probably will happen is i will setup the watercooling system and make sure its very secure and double or triple check everything etc... then turn it on and keep a eye on it for the first few days onice it seems to be working good close up then do a mantaiance check say onice a week to onice a month or so. i think that is an fairly reasonable setup, along with the always important temperature probe on the coldblock and the waterblock. probably will buy digidoc5+ and stick those 8 probe on the system, probably 2 on the cpu, flat one on the coldplate, then another one on the waterblock, another one on video card, then a couple lying around to check ambident temperature, maybe one on northbridge chip etc... then if any of the temperature is abnormably high shut down the system and i'll open it up and check out why. i think that is an pretty reasonable safty check heh, that along with including those good ol worm clamp on the hoses. *shungs* i guess my first reaction is to setup an increditable complex and uber system that will detect repair every single failure possiable, heh its just a little fault of mine ![]() anyway do u guys think my procedudle above is more reasonable ![]() now to address your comment about the pelt idea: well yes they might add some complexity to the system but imho the benefit is well worth it, some users are able to get sub zero temperature with a pelt system. and i'm planning on majorly oc' my cpu. and consdering the temperature outhere is hotter than hell, that subzero temp that some people get, i probably won't but atleast it will be cooler than just watercooling so.... worth it in my option. Last edited by Solarian League; 06-30-2003 at 12:31 AM. |
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#29 |
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For an OCP (CPU Overheat Protection) alternative, someone suggested bolting a thermal switch to the CPU block: too hot and it shuts down the power supply. The switch is designed specifically for a set temperature, and I think it's available from www.digikey.com .
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#30 | |||
Cooling Savant
Join Date: Jun 2003
Location: North Billerica, MA, USA
Posts: 451
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Your idea of a seperate enclosure for the pump and rad is also good, although probably to awkward for most people (including me!) ![]() I'm not going to even consider air cooling though it's safer in some respects. I don't like loud computers, and even on my ancient boxes with minimal fans, AC = NOISE... (I've also had multiple fan failures, each box is on at least it's second CPU fan) Quote:
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If one is already using a digidoc, or other on board monitoring, and has a spare fan header then just hook a kill relay to it and tell the monitor system to turn on that 'fan' if temps get to high... Why add another temp switch?
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Designing system, will have Tyan S2468UGN Dual Athlon MOBO, SCSI HDDS, other goodies. Will run LINUX only. Want to have silent running, minimal fans, and water cooled. Probably not OC'c |
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#31 | |
Cooling Neophyte
Join Date: Jun 2003
Location: Solarian League
Posts: 66
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![]() ![]() another benefit of my system setup is the lian-li 75 case i'm buying comes with a preinstalled window so i can just peek into the window say everytime i'm around just peek into the window to see if anything looks bad, if so then open it up other wise stay the **** out. then say maybe onice a month or so, open that window and closely inspect all the critical spot for rust, corrosion, etc... all of that fun stuff ![]() |
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#32 | |||
Cooling Savant
Join Date: Jul 2001
Location: Chesterfield Uk
Posts: 459
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Gooserider
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I use soldering for the reasons mention before and if the soldering is done correctly is 99.99999999999% never going to leak. I do leak test the block at all stages but if I put every intricate detail in my build articles it would be a tedious read for the less technically minded folks, so I have to strike a balance. I do test them less now than I did, as I'm more confident of getting a 100% soldered seal everytime now than perhaps I was to start with, experience counts I guess ![]() I never originally intended getting mad with the finish of the blocks when I first started but I like them looking nice. If cooper is left it will tarnish and look horrid, some people may not care about this but I do. ![]()
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#33 | |||||||
Cooling Savant
Join Date: Jun 2003
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As to hardware support, most REAL hardware devices are pretty well supported, the problem is with 'Win-modems' and other such O/S dependent hardware, which you don't want anyways for the way it kills your system performance under any O/S. The other problem is with a few manufacturers that won't release enough information on their interfaces to allow the Open Source folks to do good drivers for their products. However for at least the major distributions there isn't a lot of difference in the hardware supported. I currently use Red Hat and find it's OK as long as you don't try to do much upgrading. I am inclined on the next box to try Debian, or possibly one of the new 'Source based' distributions (Which are only reccomended if you have broadband speed connectivity) Quote:
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I agree that hose clamps are ugly, which is why I was suggesting use of zip-ties. Pulled tight and cut, a good zip-tie is almost as solid as a hose clamp, and close to invisible. I use them on our swimming pool robot's hoses, the stock fittings kept blowing apart, and you don't want to use a standard hose clamp because of problems with the pool chemistry and the sharp edges. But I haven't had a failure since I put zip ties on the problem fittings. Quote:
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BTW, do you solder in your non-Festo barbs (or reccomend it) or do you seal them some other way? (Teflon tape and plumbers dope is what some seem to use) Yes, I am perhaps over concerned about protection systems, but I *HOPE* they would never be needed. If they are, it means I made a mistake in my design. I'm just trying to allow for being human and also fend of that B*****D lawyer Murphy... ![]() Quote:
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![]() Gooserider
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Designing system, will have Tyan S2468UGN Dual Athlon MOBO, SCSI HDDS, other goodies. Will run LINUX only. Want to have silent running, minimal fans, and water cooled. Probably not OC'c |
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#34 |
Cooling Neophyte
Join Date: Jun 2003
Location: Solarian League
Posts: 66
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gooserider: ive worked with linux a bit but nothing execessive, but anyway. i know how much mircosoft loves other foreign OS heh
![]() anyway what i was going to do was just format all harddrive, install window 2k pro on raptor 1. then, for raptor 2 i would just leave it as fat32 or something like that for linux because so far from what ive heard is that linux can't write to NTFS yet or something, ive seen few linux that can read from it but they all says its not recommened to write to it heh. anyway the raptor is only 36 gig so shouldn't have too much trouble with fat32, i can't rember the largest harddrive you can have with fat32, i used to have an old 20 gig with fat32 and it worked fine i think. i ditto what version or type of linux i'm going to get, probably slackware or deban i'm guessing. and yeah i sort of got broadband, its not terific fast but it can download a whole cdrom in a day, hellva lots better than old 56k modem u know ![]() i could probably optionaly hold off installing linux untill i hit college in about 2 month and college probably will have a damn good internet acess so i could then there download my linux goodies ![]() |
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#35 |
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FWIW...
In the initial setup, many people report doing a test run of the cooling components, which are put aside for the purpose. I suggested pressure testing, which really ought to accelerate the process: just make yourself one of these (see pic) and dunk your cooling components in a container of water: any leak should be immediately observable. |
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#36 |
Cooling Savant
Join Date: Apr 2003
Location: San Mateo, CA, USA, Earth
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Keep in mind if you use hose clamps on barbs like this...
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|\|\|\|\ | |/|/|/|/ Use barbs like this... Code:
_ ( ) | | | | |___| As to prevention... in the three years my system has been running, I have had ONE true failure. This was due to some really cheap (free) tubing that I used when I first built the system. This tubing is the type that is used for turnaques in doctors offices. Kind of a tan color, really rubbery, and VERY flexible (kinks easy). It took over a year for this tubing to fail. It was a short piece I had in the water reservior that connects my pump (submerged type) to the barb in the wall of the reservior. It finally degraded and blew out. the pump was still running, and the temps began to rise... I was using MBM5, as I do now and have alarms set on it. The system went into auto shutdown shortly after the temps reached the alarm level. After correcting the problem, the system was fine. No damage. IMHO the worst problems you have to fear are micro leaks in your block (hence pressure testing BEFORE the final build) and hose leaks at the barbs/connectors. Pump and fan failures and hose blockages begin to raise temps pretty fast. And if the box is in a controlled environment (air conditioned home), you can set your alarm level 5° or 10° C above your hotest running temp (using CPUBurn to max the processor) and have the system auto shutdown if it exceeds that level. Other than that... monthly inspections of the system to verify no small leaks have started. The UV dye is especially good for this as mentioned earlier.
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#37 |
Cooling Savant
Join Date: Apr 2003
Location: San Mateo, CA, USA, Earth
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Okay... my ASCII art sux... here is another look at the barbs and what I think is bad and good with hose clamps...
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#38 |
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I stuck to the polypropylene barbs. I had to shave some of the molding leftovers, but I don't foresee any problems, even if you call them "bad"
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#39 |
Cooling Savant
Join Date: Apr 2003
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Okay... I guess I should be more specific... BRASS barbs of that type. The plasic ones should be okay as they are a softer material and will compress some as opposed to cutting into your tubing.
Mine are all brass of the "bad" type with NO clamps on the blocks and simple Acrylic straight tubing on the reservior and the elbows I made. These are larger than the inner diameter of the tubing and so the tubing has to stretch over it and is VERY tight, also with no clamps.
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#40 | |||||
Cooling Savant
Join Date: Jun 2003
Location: North Billerica, MA, USA
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(BTW, don't feel bad about only having 36Gb, I just doubled my drive size and am now up to EIGHT Gb!) Quote:
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![]() ![]() So far, most of the barbs I've gotten have been brass of the 'bad' variety. (but I can change that, lathes are wonderful) I also got a couple of grey plastic barbs with the 2nd hand Iwaki pump I just picked up. I don't know why, but I'm more inclined to trust the brass items than the plastic ones. The plastic just feels flimsy to me. I'm planning to use hose that matches the barbs, but even then it's a tight fit and I feel sure that if I put a clamp or possibly a tie wrap on it, it will be OK. Gooserider
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Designing system, will have Tyan S2468UGN Dual Athlon MOBO, SCSI HDDS, other goodies. Will run LINUX only. Want to have silent running, minimal fans, and water cooled. Probably not OC'c |
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#41 |
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New heatercores are tested to 25 psi, and I wouldn't exceed that.
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#42 | |
Cooling Neophyte
Join Date: Jun 2003
Location: Solarian League
Posts: 66
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anyway thanks for ur help on the linux thing, i'll take a look at some of the to do guide, anyway i want to setup so linux has one whole harddrive to itself, aka the second raptor, hopfully it should be able to access the IDE storage drive with no problems. |
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#43 | |||
Cooling Savant
Join Date: Jul 2001
Location: Chesterfield Uk
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Gooserider
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![]() Again this is partly for the image factor as visible white tape looks ugly, but also the sealing agents are much less likely to leak or weep than PTFE tape. I think it is good to be concerned about protection systems, just don't loose sight of the real importance....... designing and implementing the system so that they are not actually required or used, even though they are there. For instance I made that proximity switch system to ensure the PC cannot be started without the pump plugged into the PC psu, even if another cable is plugged in it wont start up. Overkill? maybe but it really is so easy to forget something this basic when you have been doing things to the system and it could turn into a disaster, simply because the pump wasn't plugged in. If the real truth were known there is probably more water cooling mishaps related to this that actual real pump death. Quote:
![]() Not sure braided hose is an ideal as it tends to be stiff so may stress block fittings or their mountings. Can't really beat Tygon for standard barbs, it is thick walled but flexible and kink resistant, all in all good stuff if not cheap. ![]()
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#44 | |||||||||
Cooling Savant
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I noticed your mentions that you had to deal with the top drifting out of position when soldering the block up, I was thinking that if I put the barbs in place and trimmed them ahead of time, then I could use them as locating pins when doing the solder up, and just flow some solder into the threads while things were still hot. I am surprised that you consider teflon tape leak prone however - We have teflon taped joints in the plumbing all over the house, and no leaks despite the 110psi mains pressure we were getting. (I agree it can be ugly though) Quote:
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Gooserider
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Designing system, will have Tyan S2468UGN Dual Athlon MOBO, SCSI HDDS, other goodies. Will run LINUX only. Want to have silent running, minimal fans, and water cooled. Probably not OC'c |
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#45 | ||||
Cooling Savant
Join Date: Jul 2001
Location: Chesterfield Uk
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Just for interest I did this basic schematic in ms paint the other day that clearly shows how my system flow is configured. ![]()
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#46 |
Cooling Savant
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Back to the barbs... I have never had any trouble with the brass barbs AT ALL.
I use no clamps and even this way I find that a good twisting is required to level the hose of the barb. No leaks of anykind at the connections. The only problem I have with leaks is the pump where I tightened the barb too much a cracked the housing slightly ... Do'h! but the barb itself was not at fault I use the 1/2" brass barbs with generic dagerden 1/2" tubing and the fix is as tight as you need it. (I am not running at extreme presures). ~ Boli |
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#47 | |||||||
Cooling Savant
Join Date: Jun 2003
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Of course the threads in a water system will likely be thicker / longer than what I will have in most of my system, making sealing a bit more critical. Quote:
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![]() Gooserider
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Designing system, will have Tyan S2468UGN Dual Athlon MOBO, SCSI HDDS, other goodies. Will run LINUX only. Want to have silent running, minimal fans, and water cooled. Probably not OC'c |
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#48 |
Cooling Savant
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Gooserider
I see what you mean about the mobo choice as it's more limited with dual CPU systems, It would still annoy me however, and it's beyond comprehension that some makers see fit to make newer single CPU boards without the holes, (unless of course they are indicating that they don't want the modders to buy their products) Not sure what you are asking about the flow configuration, but I split the flow in distrubition as it's the most effective way to avoid overall system flow restrictions with that many blocks. The CPU only adds at most 0.5C to the coolant temp in one pass, and all the other system blocks combined about the same added together. If they were run in series it would be highly restrictive to flow for the most important block, (CPU). Running it in series the blocks would have to be much larger and non restrictive. If you mean the layout then to be 100% honest it's not configured like that yet, as the HDD block is still 6mm festo, which requires an extra splitter, but It's how I intend to run it when the HDD block is replaced. The reasoning is that some or the blocks will need doubling up as there are 6 extra blocks after the CPU Splitter-X and only four outputs. I consider the VGA to be the next most important, so each block gets it's own outlet from the Splitter-X where as the less important HDD/PSU & NB/Mosfet will be fine sharing an output respectively. With good flow and cool coolant I doubt you could even measured any real world difference even if it actually mattered, which I'm pretty sure it doesn't, as long as all ouputs have reasonable flow through them. The inflow/ouflow tube I used is Tygon R-3603 which is 1/2" ID, that as I said is heat stretched, (boiling water immersion), over the 5/8" OD (1/2" ID barb), keeping the ID "pure" throughout. It really is best as 1/2" Tygon on a 1/2" barb is too loose IMO, and could present a leak / weep issue even with a clip. If I were using 1/2" OD barbs I would get 3/8" Tygon and do the same I guess. Tygon is thick walled and a brass barb wont cut through it even if the edge is sharp, this edge is what gives it good grip. If you intend to use socket clip retention I highly recommend Tygon tube, (or silicon, but you'd definately need good clips with silicon)
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#49 | ||||
Cooling Savant
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Below is a partial quote from the response I got from Tyan when I asked about the holes... Quote:
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Since I'll be doing at least some flow splitting as well, I was interested in your analysis. I'm going to have manifolds with loops running between them, as my CPU blocks will only have single in/out barbs. Elsewhere I've been discussing flow patterns, and it appears to me that the best pattern will be to have two loops, one with the two CPU blocks in series using 1/2" barbs/tubing, and the second connecting all my small blocks (hard drives, possibly northbridge, etc.) with 1/4" or 3/8" tubing. That should keep the bulk of the water flow going through the CPU blocks, without excessive restriction. The only real question was whether to have the CPU's in series or parrallel, but barring testing, I expect the series setup will work better from what the other thread was saying. Quote:
Gooserider
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Designing system, will have Tyan S2468UGN Dual Athlon MOBO, SCSI HDDS, other goodies. Will run LINUX only. Want to have silent running, minimal fans, and water cooled. Probably not OC'c |
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#50 | |
Cooling Savant
Join Date: Jul 2001
Location: Chesterfield Uk
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Gooserider
Good luck with your system, you should be well armed now to make it very good and potentially disaster free for a long time. Quote:
I'd fight it simply by putting my money elsewhere if AMD were daft enough to remove the holes from the spec, and force board makers to do the same. The current Retail Intel P4 sink uses the P4 mobo holes for retention, so I doubt Intel will be removing their holes for a while.......... I also deliberately made the Splitter-X with a base area just large enough to fit a P4 CPU just in case I Change CPU type ![]()
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